Hyperfore Custom Pigging Systems Portfolio and Solutions.
Hyperfore designs and manufacutures custom pigging systems, including sanitary and industrial pigging systems. These solutions ensure high efficiency , product integrity and maximum product recovery across a wide array of industries globally.
Maximum Product Recovery
Our customized systems ensure that almost all residual product is converted into sellable product, guaranteeing immediate cost savings and improved yields.
Fast Return On Investment
Massive value recovered from minimizing product waste and extended uptime ensures your investment pays for itself fast, typically within a matter of months.
Customization Capability
Our pigging systems are tailored to your specific product media and pipeline layout, ensuring optimal performance to meet your processing targets.
Custom Pigging Systems: Sanitary and Industrial types
Hyperfore provide various types of pigging systems. Through flexible configurations, we deliver tailored versatile pigging solutions, and they can be implemented across a wide array of industries and applications，including food, pharmaceuticals, personal care, detergents, chocolate, pet food, chemicals, lubricants, paints and coatings.
Flexible and Robust Manual Pigging System
Automatic Sanitary Pigging System
Aseptic Pigging System for High Purity Product Recovery
Micro-Residue Pigging System-Ultra Low Product Waste
Dual-Pig System for Complex Pigging Process
Advantages of Hyperfore Pigging Systems and ROI
Our pigging systems offer substantial economic advantages, particularly for plants that transfer diverse products in long and shared pipelines.
- Reduce loss: pigging systems recover valuable products remained in the pipeline
- Enhance output: pigging systems translate waste products into useful products and raise yields
- Cost efficiency: by using a single pipeline to transfer different product batches, pigging systems substantially reduce capital expenditure on pipeline construction
- Optimizing space: pigging saves the number of dedicated lines required and thereby save valuable plant space
- Time saving: pigging shortens pipeline cleaning time and product changeover time, thus maximizing uptime
- Environmental compliance: pigging consumes less detergent and consequently generates less COD, which is more environment friendly
- Fast ROI: Hyper pigging solutions feature fast ROI, typically the shortest payback period is 3-6months
Hyperfore Pigging Systems Components and Working Process
- Core components: The launcher, the receiver and the pipeline pig are the core components of Hyperfore pigging system
- Launcher function: The launcher typically serves as the housing of the pig, where the pig is accommodated or launched into the pipe
- Operation start: The pigging operation starts after the product transfer process is complete. Initially, the pig is introduced into the main pipe port by the launching station
- Propulsion: Then the clean compressed air drives the pig to travserse the pipeline, performing the task of pipeline cleaning and product recovery
- Speed control: Operators use the pig speed controller to regulate the air pressure or volume, ensuring the pig moves at a constant speed. The propellant could be water or product itself
- Completion: Once the pig arrives at the receiver, the residue product in the line will be recovered to the destination, and the pipeline is almost thoroughly cleaned
- Retrieval flexibility: The pig can be either retrieved from the receiver, or returned to the launcher, depending on the pigging process design
- Cleaning process:
- If the pig is retrieved from the receiver, it will be cleaned outside the line, marking the conclusion of a complete pigging cycle
- If the pig is returned to the launcher, it will be cleaned via CIP, as part of the system
- Control modes: The entire pigging process can be fully automated, semi-automatic, or manual
Key Applications of Pigging Systems: Food, Pharma, and Industrial
Automatic Pigging Engineering and Solutions
Ready to Maximize Product Recovery and ROI？
Tell us your challenge—whether it’s labor costs, product waste, or extended downtime. We will show you how a custom pigging solution can cut your losses and deliver fast return on investment.
