Automatic Sanitary Pigging System and Solutions for Food and Pharma - Beijing Hyperfore Technology Co., Ltd.

Automatic Sanitary Pigging System for Maximum Product Recovery

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Maximize product recovery for all hygienic liquid processing lines

Beijing Hyperfore Technology Co., Ltd. (Hyperfore) provides automatic sanitary pigging systems designed to maximize product recovery across all hygienic liquid processing lines. Our custom pigging solutions are widely applied in the food, pharmaceutical, and personal care industries, ensure a hygienic and zero cross-contamination production process ranging from dairy to pharmaceuticals and detergents.

Components

Hyperfore sanitary pigging system includes launching station, pigs(scrapers), pig stopper, receiving station and other components.

Benefits

Sanitary pigging systems help to improve yields, save large amount of water, cleaning agents and reduce the time for CIP.

Efficiency

Hyperfore sanitary pigging system is automatic, it can maximize the recovery of valuable liquid products remained in the pipes, largely shorten pipe cleaning time.

Applications

Liquid Food: Dairy, juices, sauces, and chocolate.
Pharmaceutical: Syrups, ointments.
Home & Personal Care: Shampoo, creams, and household cleaners.

Minimizing Product Loss for Food and Pharma Production

Hyperfore Automatic Sanitary Pigging System with Launcher and Receiver

Hyperfore Sanitary Pigging System

The primary components of Hyperfore sanitary pigging system include: a pig launcher, a receiver, a pig, pig detection unit, pig speed controller, piggable valves. It can significantly improve production, reduce waste and cross contamination. The sanitary pigging system is engineered to achieve a product recovery rate exceeding 99%, significantly reduce product waste and CIP cost. Ideal for: Food, dairy, alcohol, liquid pharma, personal care products and cosmetics. Control mode: Automatic Hygiene level: Food and pharma compliant
ItemParameter
DIN11850DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150
ISO1”, 1.25”, 1.5”, 2”, 2.5”, 3”, 3.5”, 4”, 5”, 6”
MaterialSS304, SS316L for product-contact surfaces
Pressure≤10bar
PolishingRa ≤ 0.8μm (product-contact surfaces)
Temperature≤ 121°C
CIP/SIPCompatible
SealingEPDM, other materials customizable upon request
Features
  • Sanitary pigging system is fully automated. It is PLC controlled and operated via either an HMI or a SCADA system
  • The pig can be thoroughly cleaned in the launching station as part of the system via CIP
  • FDA compliant: all sanitary pigs and medium-contact surfaces meets FDA or food-grade standards.
  • Hygienic design: No cleaning dead corners
  • High efficiency: Achieves >99% product recovery, minimizing product loss
  • Tailored solution for sanitary pigging system projects.
  • Custom pigging system for special specifications.
  • One stop turnkey project services: from process design to automation integration, installation and commissioning.
  • Hygienic Pigging Launcher by Hyperfore - Beijing Hyperfore Technology Co., Ltd.
Features
  • The station features hygienic design with no dead clearance corner.
  • The pig cage is designed to secure the pig, and it also provides enough space for thorough CIP cleaning without dead spots.
  • The station is contructed with hygienic design to ensure zero residue, retained liquid inside can be evacuated entirely without manual intervention.
  • Substantial savings in both CIP duration and costs.
  • CIP/SIP compatible
  • Material: Stainless Steel 304, 316L for surfaces contacting products
  • Connection type: clamp, welding, flange
  • ISO1″-ISO6″, DN25-DN150
Characteristics
  • Stable structure, robust and durable
  • The interior of the receiving station is smooth, no cleaning dead corners.
  • Residual liquid in receiving station can be entirely evacuated.
  • CIP/SIP compatible
  • Material: SS316L for parts contacting products
  • Sealing: EPDM, VMQ, NBR, and more
  • Connection type: clamp, flange, welding
  • ISO1″-ISO6″, DN25-DN150
  • Hygienic Pigging Receiver by Hyperfore - Beijing Hyperfore Technology Co., Ltd.
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High Efficiency

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Hygienic

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Sanitary Pigging System Cases

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Frequently Asked Questions

The key components of Hyperfore automatic sanitary pigging system include an automatic sanitary launcher, an automatic hygienic receiver and a sanitary pipeline pig. Together, the three components form the core of a basic sanitary pigging system.

Yes, it is designed to be seamlessly integrated into the existing production line. Some installation work has to be done, the sanitary launcher is installed following the pump outlet at the pipeline’s starting point. Meanwhile, the sanitary receiver is installed at the end of the pipeline near the destination. The pig travels bidirectionally along the pigging pipeline. This configuration ensures maximum product recovery and requires no unnecessary modification to the current setup.

The cost of Hyperfore automatic sanitary pigging system varies depending on the customers’ specific requirements, such as pipe diameter, product characteristics, control mode and engineering implementation. As each pigging system is customized to boost yield and ensure the shortest return on investment, please contact our professional team to offer you a custom solution and a free quote.

Typically, the product recovery rate of Hyperfore automatic sanitary pigging system exceeds 99%.

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