Automatic Aseptic Pigging System For Dairy & Pharma
The Automatic Aseptic Pigging System by Beijing Hyperfore Technology Co., Ltd. (Hyperfore) features a hermetically sealed design for zero-contact with ambient air. Engineered to maximize product recovery in high-purity liquid lines, our systems are fully SIP (Steam-In-Place) -compatible, ensuring total product integrity and safety for the dairy and pharmaceutical industries.
In fully automated processes like the dairy and pharmaceutical industries, the pipe cleaning procedure is of paramount importance, equivalent to the production process itself. Generally the cleaning procedures must take place cyclically due to stringent hygienic requirements. The frequency is high, often daily to guarantee the required level of freedom from bacteria.
Given these stringent demands, choosing a pigging system that can satisfy the high-level hygiene needs is essential. Hyperfore aseptic pigging system is an ideal solution, recovering maximum high valued products out of the production lines. As the zero dead-leg design makes it a guardian of the sterility for the entire pigging system. It not only serves as an automatic cleaning method for pig pipes in sterile plants, but also makes fully closed piping system possible, enhancing the overall process integrity.
Key Advantages
Zero-Contact with Ambient Air
Hyperfore aseptic pigging systems feature an enclosed structure, bellow seal ensure isolation from the ambient Air
Material Safety
The system is constructed with FDA compliant and food-approved materials to ensure product integrity
Contamination Prevention
All product-contact parts feature SS316L, the pigs are Plasticizer-free and FDA-approved
Significant Benefits
Reducing water waste and treatment costs, reducing chemical detergent usage, shortening pipeline cleaning time
Dead-Space Free
The system features seamless internal profile that thoroughly eliminates spots that product could accumulate
SIP & CIP Compatible
The system is specially engineered to withstand high temperature and rigorous SIP (Steam In Place)process
Secure Product Safety With Hyperfore Aseptic Solution
Hyperfore aseptic (sterile ) pigging system is specially designed for high-purity liquid lines, such as medicine pipeline, dairy pipeline. In these industries, the pigging process must ensure aseptic operation all the time, otherwise, contamination may occur and compromize the product quality and safety. For processes for standard sanitary pigging requirements, please explore our Sanitary Pigging System.
Introduction
| DIN Pipe | DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO Pipe | 1.5”, 2”, 2.5”, 3”, 3.5”, 4”, 5”, 6” |
| Material | 316L for surfaces contacting products |
| Pressure | less than or equal 0.8MPa |
| Polishing | Ra ≤ 0.8μ（ surfaces contacting the product） |
| Temperature | less than 121°C |
| Sealing | EPDM, other materials upon requests |
| CIP&SIP | CIP compatible, SIP compatible |
Specifications
| Part Nr. | Size | OD * T |
|---|---|---|
| DGSSFBAD040A | DN40 | Φ41 * 1.5 |
| DGSSFBAD050A | DN50 | Φ53 * 1.5 |
| DGSSFBAD065A | DN65 | Φ70 * 2 |
| DGSSFBAD080A | DN80 | Φ85 * 2 |
| DGSSFBAD100A | DN100 | Φ104 * 2 |
| DGSSFBAD125A | DN125 | Φ129 * 2 |
| DGSSFBAD150A | DN150 | Φ154 * 2 |
| Part Nr. | Size | OD * T |
|---|---|---|
| DGSSFBAT038A | 1.5″ | Φ38.1 * 1.5 |
| DGSSFBAT051A | 2″ | Φ50.8 * 1.5 |
| DGSSFBAT064A | 2.5″ | Φ63.5 * 2.0 |
| DGSSFBAT076A | 3″ | Φ76.1 * 2.0 |
| DGSSFBAT089A | 3.5″ | Φ88.9 * 2.0 |
| DGSSFBAT102A | 4″ | Φ101.6 * 2.0 |
| DGSSFBAT127A | 5″ | Φ127.0 * 2.0 |
| DGSSFBAT152A | 6″ | Φ152.4 * 2.0 |
Specifications
| Part Nr. | Size | OD*T |
|---|---|---|
| DHRSFBAD025A | DN25 | Φ29*1.5 |
| DHRSFBAD040A | DN40 | Φ41*1.5 |
| DHRSFBAD050A | DN50 | Φ53*1.5 |
| DHRSFBAD065A | DN65 | Φ70*2.0 |
| DHRSFBAD080A | DN80 | Φ85*2.0 |
| DHRSFBAD100A | DN100 | Φ104*2.0 |
| DHRSFBAD125A | DN125 | Φ129*2.0 |
| DHRSFBAD150A | DN150 | Φ154*2.0 |
CONNECTION: FLANGE
| Part Nr. | Size | OD*T |
|---|---|---|
| DHRSKBAD025A | DN25 | Φ29*1.5 |
| DHRSKBAD040A | DN40 | Φ41*1.5 |
| DHRSKBAD050A | DN50 | Φ53*1.5 |
| DHRSKBAD065A | DN65 | Φ70*2.0 |
| DHRSKBAD080A | DN80 | Φ85*2.0 |
| DHRSKBAD100A | DN100 | Φ104*2.0 |
| DHRSKBAD125A | DN125 | Φ129*2.0 |
| DHRSKBAD150A | DN150 | Φ154*2.0 |
CONNECTION: CLAMP
| Part Nr. | Size | OD*T |
|---|---|---|
| DHRSFBAT025A | 1″ | Φ25.4*1.5 |
| DHRSFBAT032A | 1.25″ | Φ31.8*1.5 |
| DHRSFBAT038A | 1.5″ | Φ38.1*1.5 |
| DHRSFBAT051A | 2″ | Φ50.8*1.5 |
| DHRSFBAT064A | 2.5″ | Φ63.5*2.0 |
| DHRSFBAT076A | 3″ | Φ76.1*2.0 |
| DHRSFBAT089A | 3.5″ | Φ88.9*2.0 |
| DHRSFBAT102A | 4″ | Φ101.6*2.0 |
| DHRSFBAT127A | 5″ | Φ127.0*2.0 |
| DHRSFBAT152A | 6″ | Φ152.4*2.0 |
CONNECTION: FLANGE
| Part Nr. | Size | OD*T |
|---|---|---|
| DHRSKBAT025A | 1″ | Φ25.4*1.5 |
| DHRSKBAT032A | 1.25″ | Φ31.8*1.5 |
| DHRSKBAT038A | 1.5″ | Φ38.1*1.5 |
| DHRSKBAT051A | 2″ | Φ50.8*1.5 |
| DHRSKBAT064A | 2.5″ | Φ63.5*2.0 |
| DHRSKBAT076A | 3″ | Φ76.1*2.0 |
| DHRSKBAT089A | 3.5″ | Φ88.9*2.0 |
| DHRSKBAT102A | 4″ | Φ101.6*2.0 |
| DHRSKBAT127A | 5″ | Φ127.0*2.0 |
| DHRSKBAT152A | 6″ | Φ152.4*2.0 |
CONNECTION: CLAMP
Estimate Your Payback Period and Potential Savings
Aseptic product recovery is more than just hygiene—it’s a smart investment. Use the tool below to see how much you can save.
Frequently
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