aseptic pigging system

Hyperfore Automatic Aseptic Pigging System

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In fully automated processes like the dairy and pharmaceutical industries, the pipe cleaning procedure is of paramount importance, equivalent to the production process itself. Generally the cleaning procedures must take place cyclically due to stringent hygienic requirements. The frequency is high, often daily- to guarantee the required level of freedom from bacteria.

Given these stringent demands, choosing a pigging system that can satisfy the high-level hygiene needs is essential. Hyperfore aseptic pigging system is an ideal solution, recovering maximum high valued products out of the production lines. As the zero dead space design makes it a guardian of the sterility for the entire pigging system . Our aseptic pigging system not only serves an automatic cleaning method for pig pipes in sterile plants, but also makes fully closed piping system possible, enhancing the overall process integrity.


The aseptic pigging system is particularly suitable for for sectors demanding strict hygiene standards, including the dairy, pharmaceutical, food industries .

Key Advantages

Aseptic design

Designed for aseptic liquid recovery, the system ensures a sterile transition between different product changeovers

Automated Control

The aseptic pigging system is automated controlled by PLC, ensuring operational safety and aseptic standards

Supporting Customization

Compatible with ISO and DIN11850 standard piping system, other standard can be customized upon request

Significant Benefits

Reducing water waste and treatment costs, reducing chemical detergent usage, shortening pipeline cleaning time

Super Cost Effective

Over 99.5% of the pipeline retained products can be recovered, the payback period is typically less than 6 months

SIP & CIP Compatible

SiP: 121 ℃ steam for 30 minutes
CIP: 90 ℃ hot water sterilization for 30 minutes

Introduction

Hyperfore aseptic (sterile ) pigging system is specially designed for sterile industries and pipelines, such as medicine pipeline, dairy pipeline, and all sectors demanding strict aseptic production environment. In these industries, the pigging process must ensure aseptic operation all the time, otherwise, contamination may occur and compromize the product quality and safety.

aseptic pigging system
Hyperfore aseptic pigging system

Introduction

DIN PipeDN40,DN50,DN65,DN80,DN100,DN125,DN150
ISO Pipe1.5”, 2”, 2.5”, 3”, 3.5”, 4”, 5”, 6”
Material316L for surfaces contacting products
Pressureless than or equal 0.8MPa
Polishing Ra ≤ 0.8μ（ surfaces contacting the product）
Temperatureless than 121°C
Sealing EPDM, other materials upon requests
CIP&SIPCIP compatible, SIP compatible

Features

  • The launching station features aseptic design, no cleaning dead corner
  • The launching station is fully sealed, having no connection with outside environment
  • Low maintenance and operation costs
  • The entire system is aseptic, the pig can be cleaned via CIP or SIP in the launcer as an integral part of the pigging system
  • Easy to be integrated into the production pipeline
  • Sewage and waste is greatly reduced
  • Significantly improving output, enhancing profits
  • Particularly suitable for pharmaceuticals, dairy
Hyperfore aseptic launcher
Hyperfore Aseptic Launcher
  • Hyperfore aseptic launcher
  • Hyperfore Aseptic Launcher
  • Hyperfore Aseptic Launcher

    • Specifications

    Part Nr. Size  OD*T
    DGSSFBAD040A  DN40 Φ41*1.5
    DGSSFBAD050A DN50 Φ53*1.5
    DGSSFBAD065ADN65 Φ70*2
    DGSSFBAD080ADN80 Φ85*2
    DGSSFBAD100A DN100 Φ104*2
    DGSSFBAD125ADN125 Φ129*2
    DGSSFBAD150ADN150Φ154*2
    Hyperfore aseptic-launcher
    Hyperfore aseptic launcher
    Part Nr. Size  OD*T
    DGSSFBAT038A1.5″  Φ38.1*1.5 
    DGSSFBAT051A2″ Φ50.8*1.5 
    DGSSFBAT064A2.5″  Φ63.5*2.0 
    DGSSFBAT076A3″  Φ76.1*2.0 
    DGSSFBAT089A 3.5″ Φ88.9*2.0 
    DGSSFBAT102A  4″  Φ101.6*2.0 
    DGSSFBAT127A5″ Φ127.0*2.0 
    DGSSFBAT152A 6″ Φ152.4*2.0
    Hyperfore aseptic-launcher
    Hyperfore aseptic launcher
  • catcher of aseptic pigging system
  • receiver of aseptic pigging system
  • receiving station of aseptic pigging system

    • Specifications

    Part Nr. Size OD*T
    DHRSFBAD025ADN25 Φ29*1.5 
    DHRSFBAD040ADN40 Φ41*1.5 
    DHRSFBAD050A DN50 Φ53*1.5 
    DHRSFBAD065ADN65Φ70*2.0 
    DHRSFBAD080ADN80 Φ85*2.0 
    DHRSFBAD100ADN100Φ104*2.0 
    DHRSFBAD125A DN125 Φ129*2.0 
    DHRSFBAD150A DN150 Φ154*2.0 
    RECEIVING STATION
    CONNECTION: FLANGE
    Part Nr. Size OD*T
    DHRSKBAD025A DN25 Φ29*1.5 
    DHRSKBAD040ADN40 Φ41*1.5 
    DHRSKBAD050ADN50 Φ53*1.5 
    DHRSKBAD065A DN65Φ70*2.0 
    DHRSKBAD080ADN80 Φ85*2.0 
    DHRSKBAD100ADN100Φ104*2.0 
    DHRSKBAD125ADN125 Φ129*2.0 
    DHRSKBAD150ADN150 Φ154*2.0 
    RECEIVING STATION
    CONNECTION: CLAMP
    Part Nr. Size OD*T
    DHRSFBAT025A 1″ Φ25.4*1.5 
    DHRSFBAT032A1.25″  Φ31.8*1.5  
    DHRSFBAT038A  1.5″  Φ38.1*1.5 
    DHRSFBAT051A  2″ Φ50.8*1.5 
    DHRSFBAT064A 2.5″  Φ63.5*2.0 
    DHRSFBAT076A3″ Φ76.1*2.0  
    DHRSFBAT089A3.5″ Φ88.9*2.0  
    DHRSFBAT102A 4″  Φ101.6*2.0  
    DHRSFBAT127A5″ Φ127.0*2.0 
    DHRSFBAT152A6″Φ152.4*2.0
    Hyperfore automatic-receiver-flange-connection
    RECEIVING STATION
    CONNECTION: FLANGE
    Part Nr. Size OD*T
    DHRSKBAT025A1″ Φ25.4*1.5 
    DHRSKBAT032A 1.25″  Φ31.8*1.5  
    DHRSKBAT038A1.5″  Φ38.1*1.5 
    DHRSKBAT051A2″ Φ50.8*1.5 
    DHRSKBAT064A 2.5″  Φ63.5*2.0 
    DHRSKBAT076A3″ Φ76.1*2.0  
    DHRSKBAT089A3.5″ Φ88.9*2.0  
    DHRSKBAT102A4″  Φ101.6*2.0  
    DHRSKBAT127A 5″ Φ127.0*2.0 
    DHRSKBAT152A6″Φ152.4*2.0
    Hyperfore automatic-receiver-clamp-connection
    RECEIVING STATION
    CONNECTION: CLAMP

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    Frequently
    Asked
    Questions

    Do you manufacture cost intensive and highly hygienic liquid products? Do you have trouble in reducing product waste,or improving product profit? We have the answer you want,just contact！

    Help Center
    Hyperfore aseptic product recovery system working process: The aseptic launcher introduce the pig into the pipe. The pig is driven by aseptic compressed air to traverse the pipe toward the aseptic receiving station. It is returned to the launcher again when the pig arrives at the aseptic receiving station. And this marks the concluding of a complete pigging operation cycle. During operation, the aseptic pigging system works as a closed piping system, ensuring isolation from the outside environment. The sterile product recovery system is designed for the recovery of cost intensive products with rigorious sterile requirements retained in the pipeline.

    In pigging operation, the pig needs compressed air as the propellant to travel in the pipe. Because in food, beverage, medicine industries, the production procedure usually has strict requirements for sterility. The driving medium that contacts the pipeline should be aseptic, too. So, when we choose compressed air as the driving medium in a pigging system, we must ensure that the compressed air is sterile and it won’t cause product contamination. Therefore, in order to purify the driving air to this standard, a sterile air filtering system is essential.

    The pig is an important part of the pig system. However, the pig is invisible when running in the pipeline, so the pig detector is to help detect the position of the pig along the pipeline.

    The mechanical speed controller is an important component of manually operated pigging system, by manually regulating the air flow volume, it can provide a constant driving force for the pig. As a result, it enables the pig to travel through the pipeline in a constant speed.

    Hyperfore pigging system launchers are suitable for both horizontal installation and vertical installation. However, we will provide the most suitable design and installation advice based on your process design and pipeline situation.

    Contact Us

    Have questions about aseptic pigging system or pigging solutions? Use the form to reach out and we will contact you as quickly as possible.