Hyperfore Micro-Residue Pigging System
Hyperfore micro-residue pigging system is engineered to minimize remaining product in the pipeline, achieving residue levels as low as a few grams per meter of the pipeline, ensuring maximum product purity and effectively preventing cross-contamination.
Micro-residue vs. low-residue pigging System
Micro-residue and low-residue pigging systems are different primarily in their components and the degree of residue reduction achieved. Users can flexibly combine components to configure different systems tailored to the production requirements. They are both good choices for pigging sensitive products that utilized a shared pipeline.
Micro-residue pigging system components
A micro-residue pigging system is mainly composed of micro-residue launcher and receiver, a pig, piggable cylinder valve or 90 degree piggable diverter valve.
Micro-residue pigging system features
It aims for minimizing the residue product amount in the pipeline, protecting product purity and achieving zero cross-contamination.
Low-residue pigging system components
A Low-residue pigging system is mainly composed of micro-residue launcher and receiver, a pig, piggable tee and other low-residue piggable valves.
Low-residue pigging system features
It aims for reducing the residue product amount in the pipeline, leaving extremely small amount of residue products in a pipeline.
Micro-Residue Pigging System Introduction
| Item | Parameter |
|---|---|
| DIN11850 | DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO | 1”,1.5”,2”,2.5”,3”,3.5”,4”,5”,6” |
| Material | SS316L for parts contacting products, SS304 for other parts |
| Pressure | less than or equal 1.6MPa |
| Polishing | Ra≤0.8μm (for parts contacting product) |
| Temperature | less than 100°C |
| Sealing | EPDM, FKM, VMQ |
| Pig driving Pressure | less than or equal 0.6MPa |
| Application | Paints, coatings, chemicals and others |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAD025A | DN25 | Φ29*1.5 |
| DHDFFBAD040A | DN40 | Φ41*1.5 |
| DHDFFBAD050A | DN50 | Φ53*1.5 |
| DHDFFBAD065A | DN65 | Φ70*2.0 |
| DHDFFBAD080A | DN80 | Φ85*2.0 |
| DHDFFBAD100A | DN100 | Φ104*2.0 |
| DHDFFBAD125A | DN125 | Φ129*2.0 |
| DHDFFBAD150A | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAT025A | 1" | Φ25.4*1.5 |
| DHDFFBAT038A | 1.5" | Φ38.1*1.5 |
| DHDFFBAT051A | 2" | Φ50.8*1.5 |
| DHDFFBAT064A | 2.5" | Φ63.5*2.0 |
| DHDFFBAT076A | 3" | Φ76.1*2.0 |
| DHDFFBAT089A | 3.5" | Φ88.9*2.0 |
| DHDFFBAT102A | 4" | Φ101.6*2.0 |
| DHDFFBAT127A | 5" | Φ127.0*2.0 |
| DHDFFBAT152A | 6" | Φ152.4*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAD025A | DN25 | Φ29*1.5 |
| DHDHFBAD040A | DN40 | Φ41*1.5 |
| DHDHFBAD050A | DN50 | Φ53*1.5 |
| DHDHFBAD065A | DN65 | Φ70*2.0 |
| DHDHFBAD080A | DN80 | Φ85*2.0 |
| DHDHFBAD100A | DN100 | Φ104*2.0 |
| DHDHFBAD125A | DN125 | Φ129*2.0 |
| DHDHFBAD150A | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAT025A | 1" | Φ25.4*1.5 |
| DHDHFBAT038A | 1.5" | Φ38.1*1.5 |
| DHDHFBAT064A | 2" | Φ50.8*1.5 |
| DHDHFBAT064A | 2.5" | Φ63.5*2.0 |
| DHDHFBAT076A | 3" | Φ76.1*2.0 |
| DHDHFBAT089A | 3.5" | Φ88.9*2.0 |
| DHDHFBAT102A | 4" | Φ101.6*2.0 |
| DHDHFBAT127A | 5" | Φ127.0*2.0 |
| DHDHFBAT152A | 6" | Φ152.4*2.0 |
Micro-Residue Pigging System advantages
Micro-Residue Pigging System Applications
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Both sanitary pigging system and micro-residue pigging system are designed for effective product recovery and pipeline cleaning . but they serve in distinct industries. The latter is suited to non-sanitary sectors. The key advantage is that it can achieve a minimal product residue in the pipeline, approximately several grams of remaining product per meter of pipeline. By using a micro-residue pigging system, users can achieve the least product residue in pipeline. It is specially suitable for paints and chemicals production, especilly in processes where different product changeovers utilize a shared pipeline .
The return on investment in a micro-residue pigging system can be fast, the payback period is often less than 12 months.
The length of ROI period depends on several factors:
- Initial investment cost of the pigging system
- Value of product recovered
- Frequency of pigging cycles
- Reduction in labor costs for cleaning
- Reduction in waste disposal costs
- Reduction in water and energy consumption
Hyperfore micro-residue pigging system can be applied to paints, coating, chemicals production and other valuable liquid transfer pipelines where there is demanding requirements for product purity, zero cross-contamination and production efficiency.
Yes. It is an automatic equipment. Both the launcher and the receiver are under automatic controll. Meanwhile, this system can be seamlessly integrated into the exisiting control system of the plant.
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