Hyperfore sanitary manual pigging system

High-Efficiency Manual Pigging System with Fast ROI

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Key features:engineered for highefficiency

High Recovery Rate

Over 99% of the valuable residue products can be recovered

Rapid ROI

The investment can be retrieved within as little as 3-6 months for most applications

Sanitary Design

Manual pigging system is engineered for hygienic pigging process

Ultra-Low Retention

Almost zero liquid residue in the manual stations after pigging operation

CIP Compatible

Manual pigging system is compatible with CIP system(clean in place)

Custom Solution

Fully manual or semi-manual pigging solutions can be tailored upon request

Cost-Effective Solutions With Manual Pigging System

Hyperfore sanitary manual pigging system
Sanitary manual pigging system

Save 99% Residue Product and Slash Sewage Treatment Expenses with Our Manual Pigging System

HYPERFORE manual pigging system is an economical and hygienic pipeline product recovery equipment. The core components includes a manual launcher, a manual receiver and a pig. The system is specifically constructed for food, household liquids, cosmetics, personal care products and pet food industries. Given the fast payback period and high cost-efficiency, the manual pigging system is ideal for manual or semi-manual production lines, or liquid transfer processes where pigging operation is not required on a frequent basis.

manual pig launcher

Manual launcher introduction

A manual pig launcher is a device designed to introduce a pig into the pipeline, so that the pig can move forward along the pipes to execute pigging operations, such as pipeline cleaning and residual product recovery. The launcher can also function as a housing for the pig, where it can be cleaned as part of the overall the pigging system.

Features:

  • Working pressure: 0-10bar
  • Temperature: 0℃-100℃
  • Product Contact Material: SS316L
  • Non-Product Contact Material: SS304
  • Seal Material: EPDM (Other materials available upon request)
  • Roughness: Ra≤0.8μm

Technical Specifications

Manual Launcher-DIN Pipe
PART NR.SIZEOD*T
DMSSKBAD025ADN25 Φ29*1.5
DMSSKBAD040ADN40 Φ41*1.5
DMSSKBAD050ADN50 Φ53*1.5
DMSSKBAD065ADN65 Φ70*2.0
DMSSKBAD080ADN80 Φ85*2.0
DMSSKBAD100ADN100 Φ104*2.0
DMSSKBAD125ADN125 Φ129*2.0
DMSSKBAD150ADN150 Φ154*2.0
Manual Launcher-ISO Pipe
PART NR.SIZEOD*T
DMSSKBAT025A1″Φ25.4*1.5
DMSSKBAT032A1.25″Φ31.8*1.5
DMSSKBAT038A1.5″Φ38.1*1.5
DMSSKBAT051A2″Φ50.8*1.5
DMSSKBAT064A2.5″Φ63.5*2.0
DMSSKBAT076A3″Φ76.1*2.0
DMSSKBAT089A3.5″Φ88.9*2.0
DMSSKBAT102A4″Φ101.6*2.0
DMSSKBAT127A5″Φ127.0*2.0
DMSSKBAT152A6″Φ152.4*2.0
manual pig receiver

Manual Receiver introduction

A pig receiver is a device to intercept and secure a pig once it has completed its operation. Its primary functions are to stop the pig when it has cleaned the pipe and recovered residual products, or to provide an access point from where the pig is removed from the line without interrupting the fluid product transportation.

Features:

  • Working pressure: 0-10bar
  • Temperature: 0℃-100℃
  • Product Contact Material: SS316L
  • Non-Product Contact Material: SS304
  • Seal Material: EPDM (Other materials available upon request)
  • Roughness: Ra≤0.8μm
  • Receiver type A: the pig can return to the launcher
  • Receiver type B: the pig can not return to the launcher

Technical Specifications

Manual Receiver Type A-DIN Pipe
PART NR.SIZEOD*T
DMRSKBAD025ADN25Φ29*1.5
DMRSKBAD040ADN40Φ41*1.5
DMRSKBAD050ADN50Φ53*1.5
DMRSKBAD065ADN65Φ70*2.0
DMRSKBAD080ADN80Φ85*2.0
DMRSKBAD100ADN100Φ104*2.0
DMRSKBAD125ADN125Φ129*2.0
DMRSKBAD150ADN150Φ154*2.0
Manual Receiver Type A-ISO Pipe
PART NR.SIZEOD*T
DMRSKBAT025A1″Φ25.4*1.5
DMRSKBAT032A1.25″Φ31.8*1.5
DMRSKBAT038A1.5″Φ38.1*1.5
DMRSKBAT051A2″Φ50.8*1.5
DMRSKBAT064A2.5″Φ63.5*2.0
DMRSKBAT076A3″Φ76.1*2.0
DMRSKBAT089A3.5″Φ88.9*2.0
DMRSKBAT102A4″Φ101.6*2.0
DMRSKBAT127A5″Φ127.0*2.0
DMRSKBAT152A6″Φ152.4*2.0
Manual Receiver Type B-DIN Pipe
PART NR.SIZEOD*T
DMRSKBAD025BDN25Φ29*1.5
DMRSKBAD040BDN40Φ41*1.5
DMRSKBAD050BDN50Φ53*1.5
DMRSKBAD065BDN65Φ70*2.0
DMRSKBAD080BDN80Φ85*2.0
DMRSKBAD100BDN100Φ104*2.0
DMRSKBAD125BDN125Φ129*2.0
DMRSKBAD150BDN150Φ154*2.0
Manual Receiver Type B-ISO Pipe
PART NR.SIZEOD*T
DMRSKBAT025B1″Φ25.4*1.5
DMRSKBAT032B1.25″Φ31.8*1.5
DMRSKBAT038B1.5″Φ38.1*1.5
DMRSKBAT051B2″Φ50.8*1.5
DMRSKBAT064B2.5″Φ63.5*2.0
DMRSKBAT076B3″Φ76.1*2.0
DMRSKBAT089B3.5″Φ88.9*2.0
DMRSKBAT102B4″Φ101.6*2.0
DMRSKBAT127B5″Φ127.0*2.0
DMRSKBAT152B6″Φ152.4*2.0

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Frequently Asked Questions

Hyperfore manual pigging systems offer a wide range of benefits in liquid production lines.
  • Increasing product yield, reducing product loss and source consumption
  • Improving efficiency, recycling over 99% of the retained product in production lines
  • Supporting environmental sustainability
  • Easy installation and maintenance
  • Fast return on investment, as little as 3-6 months

No, Hyperfore manual pigging system is not difficult to operate. It features easy installation and maintenance.

Selecting a good pigging system is very important. If the user maintains the pigging system properly, the service life of Hyperfore pigging system can reach 20 years. However, nothing is eternal, regular replacement of the components, such as pigs and seals, will help extend the service life of your system. Moreover, the maintenance is also important to ensure that the system is in the best state. All our pigging systems have one-year warranty period.

  • Introduce the pig into the launching station manually
  • Use gas or liquid with appropriate pressure to propel the pig until it reaches the receiving station
  • Remove the pig manually from the receiver
  • The pig can also return to the launcher for extraction, depending on pigging system design

Yes, a manual pigging system can be upgraded to a fully automated system as the production process evolves.

1.Construction relics during pipeline construction:

Because the dirt left in the pipeline during pipeline construction may cause blockage. Meanwhile, there are many internal substances in the pipeline, so the pipeline should be cleaned before pigging.

2.Pipe deformation:

Becauce the pipeline is damaged due to construction, or affected by external influences in the process of pipeline operation. The pipeline is stressed and deformed, resulting in pig sticking accidents.

3.Wrong valve selection:

Certainly, among all types of valves, piggable ball valve is the best choice from the perspective of pigging. Because the ball valve operates quickly, it is not easy to be blocked.

4.The valve is not in the fully open position:

Another reason, due to incorrect operation, the valve is not opened in place. Therefore, before pigging, the pipeline valve must be checked to ensure that it is in the fully open position.

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Contact us with your pipe diameter and product type for a custom quote!