How To Choose a Pigging System?

Choosing the Right Pigging System For You

Pigging Solutions offers a diverse range of pigging systems suitable for various product transfer applications. Our standard pigging systems, including automated pigging system, manually operated pigging system, are designed to meet the needs and budget constraints of many industries. However, the final selection of the most suitable pigging system relies on conducting a thorough cost/benefit analysis.

This analysis takes into account the specific requirements of the application, the costs associated with the various system components, and the anticipated return on investment. By evaluating these factors, the ideal pigging system can be identified that not only meets the application needs but also provides the best long-term value.

Additionally, Hyperfore is committed to tailoring our pigging solutions to cater to individual application requirements. Customization options are available to ensure that the pigging system aligns perfectly with the unique needs of each customer’s operation.

Overall, Hyperfore provides flexible and adaptable pigging systems, enabling businesses to optimize their product transfer processes efficiently and effectively.

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Piggable 3-way Diverter Valve

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how to choose a pigging system

Questions To Ask When Selecting a Pigging System:

To select the best process pigging company, consider their expertise and experience in the pigging industry, the range of customized solutions they offer, safety track record, proven technology, and the level of ongoing support provided. Ensure they can deliver a clear ROI and a solid business case for their pigging solutions.

When choosing a pigging system, like sing-pig system, double-pig pigging system, consider your specific application needs, safety features, proven effectiveness, seamless integration, and the provider’s experience and support. Opt for a system that offers a clear ROI and aligns with your requirements.


The decision to have an automated or manually operated pigging system depends on the specific requirements and preferences of the application.Hyperfore automated systems offer real-time monitoring, remote control, and data logging, enhancing efficiency. In contrast, our manually operated systems may be more suitable for simple applications with lower complexity and budget considerations.


Hyperfore pigging process is one that is customized to the specific needs of the application and provides efficient and reliable product transfer. It involves using high-performance pigs tailored to the pipeline’s characteristics, ensuring smooth and safe operations. The ideal process should have an automated control system for real-time monitoring and data collection, optimizing productivity and minimizing downtime. Proper safety features and ongoing support are also essential components of an ideal pigging process.

Pigs, launchers and receivers (double-pig launcher, single-pig launcher), pipeline, pig detecting system, control system, valves, piggable valves，piggable albows, piggable tees, pig speed controller, cyclone separator (liquid and gas separator), and so on.

In the paint or coatings industry, a double pigs pigging system is a specialized equipment that uses two pigs with a solvent in between. The first pig is used to push out any remaining paint in the pipeline, while the solvent in the middle dissolves paint or coating residues on the pipe walls. The second pig then scrapes off the dissolved paint or coating, enhancing the cleaning and product recovery process. The double pigs system optimizes paint recovery, reduces waste, and minimizes downtime during product changeovers. It ensures thorough cleaning, avoiding color mixing or cross-contamination between different paint batches. The use of the double pigs system improves production efficiency, enhances paint quality, and promotes a more sustainable and cost-effective operation in the paint industry.

Pigging System Handbook PDF Download

Factors To Consider When Selecting Pigging Companies

  • Are the pigging systems tailored and custom-designed to precisely match your specific needs and requirements? Be cautious of companies offering generic, ‘off the shelf’ solutions, as they may not be a perfect fit for your operations.
  • Does the company truly understand your existing setup to ensure seamless integration of their pigging solution with your current operations?
  • Are the offered solutions proven to be effective and reliable? Check the company’s safety track record and the range of safety features incorporated into their pigging products.
  • Ensure that the pigging providers offer high-performan bi-directional pigs that align with your application requirements.
  • Can they provide automation and control systems and programming services, or work in collaboration with your own programmers?
  • Consider how the pigging system providers will support you throughout the project and the lifespan of the equipment.
  • Determine if pigging is their core business or just an additional service.
  • Ask for clear ROI calculations and a solid business case demonstrating the benefits of implementing their pigging solutions for product recovery and overall cost-effectiveness.

Customized Pigging Systems Designed Your Specific Needs

Be cautious of companies offering generic, ‘off the shelf’ pigging solutions, as they may not precisely match your specific needs and requirements. Look for pigging system providers that offer tailored and custom-designed solutions, ensuring a perfect fit for your operations. Opting for bespoke pigging systems will optimize their effectiveness in your unique environment and improve overall efficiency. This approach allows you to address your specific challenges and requirements, maximizing the benefits of implementing pigging technology for your product transfer processes.

Seamless Integration

It is essential for the company to have a deep understanding of your existing setup to ensure the seamless integration of their pigging solution with your current operations. This understanding allows the company to assess the specific requirements and challenges of your system, enabling them to design a pigging solution that fits smoothly into your processes. By comprehending the intricacies of your operations, the company can avoid potential disruptions, ensure compatibility, and optimize the performance of the pigging system. Proper integration enhances efficiency, reduces downtime, and maximizes the benefits of implementing pigging technology for your product transfer applications.

Safety

Are the provided solutions verified as effective and dependable? It is crucial to examine the company’s safety track record and assess the array of safety features integrated into their pigging products. Ensuring the effectiveness and reliability of the solutions is essential for a smooth and secure operation. By evaluating the company’s safety performance and the robustness of their pigging products, you can gain confidence in the overall performance and safety of the pigging system.

High Quality Bi-directional Pipeline Pigs

Make sure that the pigging providers offer high-quality pigs that are well-suited to meet your specific application requirements. It is crucial to select pigs that are designed and engineered to handle the particular challenges and conditions of your product transfer process. High-performance pigs will optimize the efficiency and effectiveness of the pigging system, ensuring successful cleaning, or product recovering tasks within your pipelines. Between bi-directional pig and single directional pig, we highly recommend you to choose the former. Properly matched pigs contribute to better product recovery, reduced downtime, and overall cost-effectiveness in your operations.

Automation and PLC Control Systems

Verify whether the pigging system providers can offer automation and control systems and provide programming services. Additionally, check if they are willing to collaborate with your own programmers if required. Having the ability to provide automation and control systems ensures seamless and efficient operation of the pigging system. It allows for real-time monitoring, data logging, and remote control capabilities. Collaborating with your programmers ensures that the pigging system can be integrated into your existing automation infrastructure, allowing for a customized and unified solution that fits your specific needs and enhances overall process control.

Pigging System Installation, Commissioning, Technical
Support Services

When evaluating pigging system providers, consider the level of support they offer throughout the project and the entire lifespan of the equipment. Look for providers that offer turnkey project solutions, meaning they take full responsibility for all aspects of the project, from design and installation to commissioning ,maintenance, and after-sales services. A turnkey approach ensures a smooth and hassle-free implementation of the pigging system.

Choosing a pigging system provider that offers turnkey solutions and reliable support will give you peace of mind and confidence in the long-term performance and success of the pigging system in your operations.

Pigging System Specialist

It is crucial to determine whether pigging is the core business of the company or just an additional service they offer. Companies whose core business revolves around pigging are likely to have extensive expertise, specialized knowledge, and a dedicated focus on providing high-quality pigging solutions. They32\wa are more likely to have a deep understanding of the industry’s best practices, advanced technologies, and innovative developments.

ROI From Product Recovery

When considering pigging system providers, request clear ROI calculations and a robust business case that showcases the advantages of implementing their pigging solutions. A comprehensive ROI analysis should outline the expected financial returns and cost savings resulting from improved product recovery, reduced waste, and enhanced operational efficiency.

By obtaining a well-defined ROI and business case, you can make an informed decision on the investment in the pigging system, ensuring it aligns with your financial goals and delivers substantial long-term benefits for your organization.

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About Author: Hyperfore

Beijjing Hyperfore Technology Co.,Ltd. was founded in 2005, covers an area of ​​2400 square meters. We are engaged in the automation, project process design, production line electrical and mechanical installation, mechanical equipment research and manufacturing, pigging solutions. Our products and services cover sanitary pigging system, aseptic pigging system, manual pigging system, piggable 3-way diverter valves, pipeline pigs(scrapers), and other pigging products. Our customers spread across various industries around the world, including dairy, sauce, beverage, pharmaceutical, chemical and so on.

If you have any questions about how much to choose a pigging system , or if you want to get a free quotation, please contact Hyperfore for more information.

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