Hyperfore Micro-Residue Pigging System: Optimal Product Recovery and Efficiency
Hyperfore micro-residue pigging system is engineered to achieve a product recovery rate of up to 99.5%. By reducing pipeline residue level to just a few grams per meter, it ensures maximum product purity and effectively preventing cross-contamination.
Micro-Residue VS. Low-Residue Pigging System
Low-residue pigging system and micro-residue pigging system are different primarily in their components and the degree of residue reduction achieved. Users can flexibly combine components to configure different systems tailored to the production requirements. They are both good choices for pigging sensitive products that utilized a shared pipeline, including paints, solvent-based coatings, resins, colorants, special chemicals, adhesives. Micro-residue pigging system is specially designed for minimizing the residue product amount in the pipeline, it utilizes a more sophisticated configuration of launchers, receivers, 3-way diverter valves to minimized pipeline residue, protecting product purity and achieving zero cross-contamination. While low- residue pigging system is constructed for reducing the residue product amount in the pipeline, it offers a cost-effective alternative for standard pigging requirements.Micro-Residue Pigging System advantages
Micro-Residue Pigging System Technical Details and Components
| Item | Parameter |
|---|---|
| DIN11850 | DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO | 1”,1.5”,2”,2.5”,3”,3.5”,4”,5”,6” |
| Material | SS316L for parts contacting products, SS304 for other parts |
| Pressure | 0-1.6MPa |
| Polishing | Ra≤0.8μm (for product-contacting surfaces) |
| Temperature | ≤100°C |
| Sealing | EPDM, FKM, VMQ |
| Pig driving Pressure | less than or equal 0.6MPa |
| Application | Paints, coatings, chemicals and others |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAD025A | DN25 | Φ29*1.5 |
| DHDFFBAD040A | DN40 | Φ41*1.5 |
| DHDFFBAD050A | DN50 | Φ53*1.5 |
| DHDFFBAD065A | DN65 | Φ70*2.0 |
| DHDFFBAD080A | DN80 | Φ85*2.0 |
| DHDFFBAD100A | DN100 | Φ104*2.0 |
| DHDFFBAD125A | DN125 | Φ129*2.0 |
| DHDFFBAD150A | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAT025A | 1" | Φ25.4*1.5 |
| DHDFFBAT038A | 1.5" | Φ38.1*1.5 |
| DHDFFBAT051A | 2" | Φ50.8*1.5 |
| DHDFFBAT064A | 2.5" | Φ63.5*2.0 |
| DHDFFBAT076A | 3" | Φ76.1*2.0 |
| DHDFFBAT089A | 3.5" | Φ88.9*2.0 |
| DHDFFBAT102A | 4" | Φ101.6*2.0 |
| DHDFFBAT127A | 5" | Φ127.0*2.0 |
| DHDFFBAT152A | 6" | Φ152.4*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAD025A | DN25 | Φ29*1.5 |
| DHDHFBAD040A | DN40 | Φ41*1.5 |
| DHDHFBAD050A | DN50 | Φ53*1.5 |
| DHDHFBAD065A | DN65 | Φ70*2.0 |
| DHDHFBAD080A | DN80 | Φ85*2.0 |
| DHDHFBAD100A | DN100 | Φ104*2.0 |
| DHDHFBAD125A | DN125 | Φ129*2.0 |
| DHDHFBAD150A | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAT025A | 1" | Φ25.4*1.5 |
| DHDHFBAT038A | 1.5" | Φ38.1*1.5 |
| DHDHFBAT064A | 2" | Φ50.8*1.5 |
| DHDHFBAT064A | 2.5" | Φ63.5*2.0 |
| DHDHFBAT076A | 3" | Φ76.1*2.0 |
| DHDHFBAT089A | 3.5" | Φ88.9*2.0 |
| DHDHFBAT102A | 4" | Φ101.6*2.0 |
| DHDHFBAT127A | 5" | Φ127.0*2.0 |
| DHDHFBAT152A | 6" | Φ152.4*2.0 |
What Products Is This System For?
Related Products
Related Articles
Both sanitary pigging system and micro-residue pigging system are designed for effective product recovery and pipeline cleaning, but they serve in distinct industries. The sanitary pigging system is suited to hygienic applications, while the micro-residue is suited to non-sanitary sectors. The key advantage is that it can achieve a minimal product residue in the pipeline, approximately several grams of remaining product per meter of pipeline. By using a micro-residue pigging system, users can achieve the least product residue in pipeline. It is specially suitable for paints and chemicals production, especilly in processes where different product changeovers utilize a shared pipeline .
The return on investment for a micro-residue pigging system is rapid, the payback period is often less than 12 months. Our clients typically achieve a 30-50% reduction in resource usage, contributing to a faster payback period.
The length of ROI period depends on several factors:
- Initial investment cost of the pigging system
- Value of product recovered
- Frequency of pigging cycles
- Reduction in labor costs for cleaning
- Reduction in waste disposal costs
- Reduction in water and energy consumption
Hyperfore micro-residue pigging system is precisely designed for a wide range of applications, including paints, coating, chemicals production. It is an ideal solution for valuable liquid transfer pipelines that require high product purity, zero cross-contamination and production efficiency.
The Hyperfore micro-residue pigging system is capable of achieving an optimal product recovery rate, up to 99.5%. This significantly reduces product waste and eliminate cross-contamination.
Ready to Maximize Your Recovery?
Have questions about micro-residue pigging systems? Use the form to contact us, our senior engineers will offer a custom solutions.
