Hyperfore Micro-Residue Pigging System
Hyperfore micro-residue pigging system aims to leave an extremely small amount of remaining product in the pipeline, approximately a few grams of residue products per meter of pipeline, ensuring product purity and preventing cross-contamination.
Micro-residue vs. low-residue pigging Systems
Micro-residue and low-residue pigging systems are different in their components and the degree of residue reduction achieved. Users can flexibly combine components to form different systems based on the production requirements. They are both good choices for pigging sensitive products that share the same pipeline.
Micro-residue pigging system components
A micro-residue pigging system is mainly composed of micro-residue launcher and receiver, a pig, piggable cylinder valve or 90 degree piggable diverter valve.
Micro-residue pigging system features
It aims for minimizing the residue product amount in the pipeline, protecting product purity and achieving zero cross-contamination.
Low-residue pigging system components
A Low-residue pigging system is mainly composed of micro-residue launcher and receiver, a pig, piggable tee and other low-residue piggable valves.
Low-residue pigging system features
It aims for reducing the residue product amount in the pipeline, leaving extremely small amount of residue products in a pipeline.
Micro-Residue Pigging System Introduction
| Item | Parameter |
|---|---|
| DIN11850 | DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO | 1”,1.25”,1.5”,2”,2.5”,3”,3.5”,4”,5”,6” |
| Material | SS316L for parts contacting products, SS304 for other parts |
| Pressure | less than or equal 1.6MPa |
| Polishing | Ra≤0.8μm (for parts contacting product) |
| Temperature | less than 100°C |
| Sealing | FKM, EPDM, VMQ |
| Pig driving Pressure | less than or equal 0.6MPa normally |
| Application | Paints, coatings, chemicals and others |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAD025A‐A1 | DN25 | Φ29*1.5 |
| DHDFFBAD032A‐A1 | DN32 | Φ35*1.5 |
| DHDFFBAD040A‐A1 | DN40 | Φ41*1.5 |
| DHDFFBAD050A‐A1 | DN50 | Φ53*1.5 |
| DHDFFBAD065A‐A1 | DN65 | Φ70*2.0 |
| DHDFFBAD080A‐A1 | DN80 | Φ85*2.0 |
| DHDFFBAD100A‐A1 | DN100 | Φ104*2.0 |
| DHDFFBAD125A‐A1 | DN125 | Φ129*2.0 |
| DHDFFBAD150A‐A1 | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDFFBAT025A‐A1 | 1" | Φ25.4*1.5 |
| DHDFFBAT032A‐A1 | 1.25" | Φ31.8*1.5 |
| DHDFFBAT038A‐A1 | 1.5" | Φ38.1*1.5 |
| DHDFFBAT051A‐A1 | 2" | Φ50.8*1.5 |
| DHDFFBAT064A‐A1 | 2.5" | Φ63.5*2.0 |
| DHDFFBAT076A‐A1 | 3" | Φ76.1*2.0 |
| DHDFFBAT089A‐A1 | 3.5" | Φ88.9*2.0 |
| DHDFFBAT102A-A1 | 4" | Φ101.6*2.0 |
| DHDFFBAT127A‐A1 | 5" | Φ127.0*2.0 |
| DHDFFBAT152A‐A1 | 6" | Φ152.4*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAD025A‐A1 | DN25 | Φ29*1.5 |
| DHDHFBAD040A‐A1 | DN40 | Φ41*1.5 |
| DHDHFBAD050A‐A1 | DN50 | Φ53*1.5 |
| DHDHFBAD065A‐A1 | DN65 | Φ70*2.0 |
| DHDHFBAD080A‐A1 | DN80 | Φ85*2.0 |
| DHDHFBAD100A‐A1 | DN100 | Φ104*2.0 |
| DHDHFBAD125A‐A1 | DN125 | Φ129*2.0 |
| DHDHFBAD150A‐A1 | DN150 | Φ154*2.0 |
| Part No. | Size | OD*T |
|---|---|---|
| DHDHFBAT025A‐A1 | 1" | Φ25.4*1.5 |
| DHDHFBAT038A‐A1 | 1.5" | Φ38.1*1.5 |
| DHDHFBAT064A‐A1 | 2" | Φ50.8*1.5 |
| DHDHFBAT064A‐A1 | 2.5" | Φ63.5*2.0 |
| DHDHFBAT076A‐A1 | 3" | Φ76.1*2.0 |
| DHDHFBAT089A‐A1 | 3.5" | Φ88.9*2.0 |
| DHDHFBAT102A‐A1 | 4" | Φ101.6*2.0 |
| DHDHFBAT127A‐A1 | 5" | Φ127.0*2.0 |
| DHDHFBAT152A‐A1 | 6" | Φ152.4*2.0 |
Micro-Residue Pigging System advantages
Pigging System Cases
Related Products
Related Articles
Both sanitary pigging system and micro-residue pigging system aim for effective product recovery and pipeline cleaning . A micro-residue pigging system is the more advanced form of a sanitary pigging system, it can achieve a minimal product residue in the pipeline, approximately several grams of remaining product per meter of pipeline. By using a micro-residue pigging system, users can achieve the least product residue in pipeline, it is specially suitable for paints and chemicals production.
The return on investment in a micro-residue pigging system can be fast, the period is often less than 12 months, even within a few months.
The length of ROI depends on several factors:
- Initial investment cost of the pigging system
- Value of product recovered
- Frequency of pigging cycles
- Reduction in labor costs for cleaning
- Reduction in waste disposal costs
- Reduction in water and energy consumption
Hyperfore micro-residue pigging system can be applied to paints, coating, chemicals production and other valuable liquid transfer pipelines where there is high demand for product purity, and zero cross-contamination is required.
Contact Us
Have questions about pigging systems? Use the form to reach out and we will be in touch with you as quickly as possible.
