Hyperfore Automatic Sanitary Pigging System
Translate every drop of liquid product into profits
Hyperfore automatic sanitary pigging system offers an effective solution for liquid processing manufacturers who are struggling with product waste, high production cost, low efficiency, cross-contamination.
Components
Hyperfore sanitary pigging system includes launching station, pigs(scrapers), pig stopper, receiving station and other components.
Benefits
Sanitary pigging systems help to improve yields, save large amount of water, cleaning agents and reduce the time for CIP.
Efficiency
Hyperfore sanitary pigging system is automatic, it can recover more than 99.5% of the valuable liquid product remained in the pipes, largely shorten pipe cleaning time.
Applications
Hyperfore pigging systems are widely used in liquid food products, paints, cosmetics, pet food, pharmaceutical, cleaning agents , curry sauce industries, and more.
Sanitary Pigging System Introduction
Hyperfore Sanitary Pigging System
The primary components of Hyperfore sanitary pigging system include: a pig launcher, a receiver ,a pig, pig detection unit, pig speed controller, some piggable valves. It can significantly improve production, reduce waste and cross contamination.
Particularly, it is suited for the product recovery and pipeline clearance of dairy , alcohol, liquid drugs, cosmetics, cleaning agents, sauces, lithium battery slurry, paints and coatings, and viscous products.
Our sanitary pigging systems are widely used by famous companies. If the hygiene requirement is more strict, Hyperfore aseptic pigging system is a better choice.
| Item | Parameter |
|---|---|
| DIN11850 | DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO | 1”,1.25”,1.5”,2”,2.5”,3”,3.5”,4”,5”,6” |
| Material | Stainless Steel304, 316L for parts contacting products |
| Pressure | less than or equal 0.8MPa |
| Polishing | Ra ≤ 0.8μm (parts contacting the medium) |
| Temperature | less than 121°C |
| CIP/SIP | Compatible |
| Sealing | EPDM, other materials customizable upon request |
The above table shows the technical specifications of Hyperfore sanitary pigging system.
Sanitary Pigging System Cases
Related Products
Pigging System Turnkey Engineering Services
Pigging system, also known as pipeline product recovery system, was once a concept in pig pipes maintenance. And it involves the use of a device called a pig. To explain, it is used to clean the pipe and recover products in the pipeline. Most importantly, this process is completed without disturbing the flow of products in the pipeline.
Given that the pig passes through the pipeline at a fast speed, and the friction with the pig pipe usually makes a sound, which is a little like the cry of a pig, so it is also called a pigging system.
In fact, pipeline pigs are used in many different industries. For instance, oil and gas, lubricants, chemical plants. And even aseptic applications, such as pharmaceutical or food.
Pigging is to send a specially designed projectile, a pipeline pig, into the pipeline. The pig is usually driven by clean compressed air, or sometimes water and liquid products.
When the pig passes through the pipeline, no liquid can pass through the pipeline. As a result, the pig can safely push the liquid to the destination, to fulfill the product recovery task.
After that process, the lines become very clean, only a thin film of product may left attached to the inner wall of the pipes, which makes the cleaning procedure afterwards much easier.
On the other hand, the use of sanitary pigs can prevent products from being contaminated. That is to say, the liquid remains in its original state, it can continue to be processed for production or sale. Generally speaking, pigging system is usually a permanent device and an integral part of production and operation.
Nowadays, most pigging systems are automatic, they improve efficiency and reduce the chances of human errors.
Hyperfore also manufactures manual pigging system. The pig can be taken out manually at the receiving station. So it is suited for operations with relatively less pigging frequency.
Hyperfore manual product recovery system primarily includes a manual launching station, a manual receiving station and a pig. It is an economical and efficient sanitary pigging system.
Automatic launching station and automatic receiving stationIt is suitable for hygienic and automatic applications. Such as in food, beverage, dairy, chocolate, candy, cosmetics, shampoo, detergent and pharmaceutical industries. Components of our hygienic automatic product recovery system are automatic launching station, automatic receiving station, pigs, etc. Another key point, it can recover more than 99.5% of the residual liquid during pipeline pigging.
Automatic sterile launching stationIt is suitable for industries with strict requirements for hygiene. For example, dairy products, wine, beverages, medicine and biotechnology industries. Hyperfore sterile product recovery system is compatible with CIP and SIP. The design of its launching station makes the whole product recovery system reach sterility level. It is safe and reliable.
Selecting the right pigging systems for the right production lines. Hyperfore is ready for offering professional advice.
Contact Us
Have questions about pigging products? Use the form to reach out, we will get in touch with you as quickly as possible.
