Custom Pigging Solutions & Turnkey Engineering Services

FROM HYPERFORE

Beijing Hyperfore provides customized turnkey pigging solutions that reduce over 99.5% of residue products and significant CIP cost across food, pharmaceuticals, paints and chemical industries.

Custom Pigging Solutions & Turnkey Engineering Across Various Industries


Professional Process Design

Process design is a central part of custom solutions and critical to a pigging system engineering. Meanwhile its correctness and timeliness is key to the success of a project.

Our engineers are professional team. We consult with customers sufficiently before we start the designing. We specialize in designing and implementing pigging systems that run efficiently. Our team is very responsible, we always oversee the timeline and cost, and deliver cost-effective projects on schedule.



Efficient Pigging Automation

The Hyperfore automation team has extensive senior experience. They deliver top-quality automated pigging solutions and software to improve efficiency and speed for our customers.

We provide both standalone PLC systems and integrated PLC software based on customers’ actual needs. Our electrical and automation systems include control cabinet, HMI, SCADA and more. Since our foundation, we have implemented numerous successful automation projects. Turning many customers into long-term partners.


Installation and Commissioning

The installation and on-site start-up starts from correct positioning, cabling and wiring to the installed equipment. After a general conformity check with electrical diagrams, the automation engineer executes I/O test on each sensor, actuator, and all hardware. Then the PLC program starts the commissioning phase.

The Hyperfore team’s professional commissioning and installation guarantee the smooth operation of your plant.


Flexible Remote Tech Support

Hyperfore remote technical support includes remote operating, monitoring, commissioning and training. It is convenient for customers requiring remote support anytime and anywhere. Especially for international customers, or those urgent situations.

Remote tech support offers an immediate solution to problems, saving significant time and costs associated with waiting for a technician to get to your plant.


We Have Extensive Senior Experience In
Custom-pigging-system-process-design-schematic

Custom Pigging System Process Design

Pigging System Installation And Commissioning

Pigging System Installation And Commissioning

Automated pigging system control interface based on Siemens PLC

PLC Automation System For Pigging Process

pigging system remote technical support to minimize downtime

Pigging System Remote Tech Support To Minimize Downtime

Typical Pigging Solutions and Engineering Services

Hyperfore designs and manufactures sanitary and industrial pigging systems tailored to diverse liquid transfer applications. The customized solutions can reduce product waste and recover over 99.5% of the remaining products left in the pipeline.

Typical Pigging solutions

  • Manual / automatic pigging solutions for food
  • Aseptic pigging solutions for pharmaceuticals
  • Double-pig system for paints & coatings
  • Micro-residue pigging solutions for cosmetics
  • Low-residue pigging solutions for chemicals
  • Single-source to multi-destination configuration
  • Multi-source to Multi-destination configuration
  • Single-source to single-destination configuration

Beyond pigging system hardware, we are also expert in delivering end-to-end turnkey engineering projects for entire production line and entire workshop. Our comprenhensive engineering scope covers:

  • Custom process engineering design
  • Electrical and automation system
  • Commissioning and installation
  • Project management
  • Personnel training
  • Technical support services
  • Pigging product spare parts
Hyperfore Pigging System Application Industries
Hyperfore custom pigging systems for sauce industry
Hyperfore custom pigging systems for diary industry
Hyperfore custom pigging systems for diary industry
Hyperfore pigging systems for beverage industry
Hyperfore pigging systems for beverage industry
Hyperfore custom pigging systems for candy industry
Hyperfore custom pigging systems for candy industry
Hyperfore pigging systems for chocolate industry
Hyperfore pigging systems for chocolate industry
Hyperfore custom pigging systems for pet food industry
Hyperfore custom pigging system for parmaceutical industry
Hyperfore pigging systems for pharmaceutical industry
Hyperfore pigging system for silicon wafer industry
Hyperfore pigging systems for silicon wafer industry
Hyperfore pigging systems for the oil industry
Hyperfore pigging systems for oil industry
Hyperfore custom pigging systems for the paint industry
Hyperfore pigging systems for paint industry
Hyperfore custom pigging systems for the cosmetics industry
Hyperfore custom pigging systems for cosmetics industry
Hyperfore custom pigging systems for the chemical industry
Hyperfore custom pigging systems for chemical industry
Hyperfore custom pigging systems for the powder industry
Hyperfore custom pigging systems for powder industry
Hyperfore custom pigging systems for the cleaner industry
Hyperfore custom pigging systems for cleaner industry
Hyperfore custom pigging systems for lithium battery slurry industry
Hyperfore custom pigging systems for lithium battery slurry

FAQ

Hyperfore delivers complete turnkey pigging projects that seamlessly integrate into the existing pipelines. Our service scope covers:

  • Custom pigging process design
  • Electrical and automation systems(PLC/HMI)
  • Mechanical and electrical installation
  • On-site and remote commissioning
  • Comprehensive personnel training
  • Technical support and pigging products spare parts

For chocolate and other products that are sensitive to heat, we design specialized jacketed piping layouts and sanitary automatic pigging systems to maintain constant temperature. Our customized pigging solution prevents product solidification and cross-contamination, ensuring product integrity and up to 99.5% recovery of the chocolate mass.

Hyperfore provides high performance product recovery solutions across diverse sectors, including:

  • Food & Beverage: Manual / automatic pigging solutions
  • Pharmaceuticals: Aseptic pigging solutions
  • Paints & Coatings: Double-pig systems for rapid color change
  • Cosmetics & Chemicals: Micro-residue pigging solutions and Low-residue pigging solutions
  • Flexible Configuration: Supporting single-source to multi-destination and multi-source to multi-destination complex networks

Yes. Hyperfore specializes in providing comprehensive pigging equipment and expert remote technical guidance for international projects. For international customers, we provide operational training, commissioning and installation guidance via high-definition video consultation. This allows your local team to deploy the system correctly while saving much time and costs associated with international technician travel. We guarantee that every system can reach optimal performance, regardless of location.

Request A Custom Pigging Solution Design For Your Plant!

Are you manufacturing liquid or powder products? If you are looking for rapid return on investment methods, we just have the solutions you need!