Hyperfore turnkey pigging installation
HYPERFORE

Turnkey Pigging System Installation

Hyperfore provides seamless integration of electrical and mechanical pigging installation strictly compliant with hygienic industrial standards. From on-site supervision to final acceptance testing, our team offer full-scale services to ensure the excellent operation of your plant.

Consult Our Installation Experts

For more than a decade, HYPERFORE has accumulated valuable experience in the field of installation and commissioning, especially for pigging installation. Our team has provided high-quality pigging system installation and commissioning services to leading brands manufacturers both home and abroad in many industries.

Hyperfore turnkey pigging system installation

It is important to realize, professional engineering technique is very important, especially for the pigging system turnkey projects. HYPERFORE has a good command of the know-how for project implementation, and can avoid common problems from the very beginning. And we offer professional on-site supervision and management.

Electrical and Mechanical Installation

  • Create factory installation layout and process flow diagram
  • Piping, pipe frame: design, layout and connection
  • Power supply cord, cable, signal wire: design, layout and connection
  • Product pipes, CIP pipes: design, layout and connection
  • Equipment and instrument installation and connection
  • Installation of electrical cabinet
  • Project management: guarantee project quality, time limit, cost, safety and coordination
  • Installation supervision
  • Project checking and acceptance
  • Technical support and customer service

Engineering Management

  • On-site Supervision: Our senior engineers provide professional supervision to ensure the working process strictly complies with P&ID, hygiene and safety protocols.
  • Project Management: From quality to scheduling, our team ensures the pigging installation project is delivered on time and with high quality.
  • Acceptance & Testing: Final delivery is only complete after our stringent Site Acceptance Test, we don’t leave after the installation, we stay until the system can perform to your standards.
Pigging System Installation And Commissioning

Remote Pigging Installation Guidance

We supply remote pigging installation guidance for global customers to ensure seamless electrical and mechanical integration. Utilizing real-time video meetings, our expert engineers guide your local team step by step, guaranteeing your system performs effectively and safely to your standards.

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Related Products

Related Cases

Pigging system cases of different industries are as below.

Dear partners

we Appreciate your Praise

HYPERFORE successfully delivered turnkey projects to the following partners

Frequently
Asked
Questions

Many of our customers have questions concerning the pigging system, automation control, and turnkey solutions. If you have similar questions ,please contact us.

The procedure of delivering a pigging system turnkey project
  • Firstly, we communicate with you to fully understand your products, challenges and goals. This often involves a detailed questionnaire or a site visit to your plant.
  • Based on your actual process conditions, our process design team will design a custom pigging solution to address your needs.
  • For a turnkey project, we provide you a complete package, including pigging equipment, automatic control, installation and commissioning services.
  • Once the pigging system equipment and automation software are properly integrated, our engineers will carry out commissioning until the system operates smoothly.
  • After project completion, our after-sales service team will provide you with comprehensive services, including personnel training, online technical support, and spare parts.
  • We don’t just deliver; we ensure your team is fully ready to take over.
Installation Guidelines 1. Avoid installing the pigging system in the environment with corrosive gas, as this may damage the cylinder and seals. 2. Keep the pig detector away from strong magnetic fields to ensure accuracy, the pigging system should not be installed in a strong magnetic field environment as this may adversely affect the pig detector. 3. the service life of the bi-directional pig depends to a large extent on the quality of the installation:
  • The internal trimming of the pipeline, ensuring the smoothness of the internal joints
  • High-quality welds to prevent internal obstructions
  • The internal cleanliness and avoiding any factors that may affect the smooth movement of the pig
Recommended direction for optimal performance: Automatic Launcher: This must be installed vertically. For a vertical setup allows, the pig relies on gravity to drop into the chamber. Automatic Receiver: You have more flexibility here. The receiver can be installed either vertically or horizontally depending on your site’s piping layout.
Pigging system installation time In fact, there is no general answer to the installation time. Because each pigging system is unique and designed based on the specific requirements and needs. However, as a general guide： Standard System: A single-source to single-target pigging system typically takes about 3 days to install. Complex Solutions: Multi-source to multi-target systems, or those with complicated process requirements, will naturally take a bit longer. The exact pigging installation duration will depend on your site’s existing pipeline complexity and readiness.
Yes, our hose pigging systems work very well. Piggable hoses of different materials can be used for different products, such as food, lubricating oil, chemicals and cosmetics. The piggable hose can be flexibly connected to different targets from different sources without being limited by distance or location. Special connection joints can ensure the safety and hygiene for food and pharmaceutical products. The hose pigging system is highly flexible for systems with limited space while require frequent layout changes.
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