Piggable Valves
Piggable 3-Way Diverter Valve
HYPERFORE piggable diverter valve is sanitary design, it can satisfy the needs of both liquid product transfer and pipeline pigging.
Hygienic Design
The 3-way diverter valve is hygienic design without dead space, it can be cleaned by CIP and SIP
Save Cost
It is a substitude for manual piggable diverter panel, reducing human laber cost and error and improving efficiency
Suitable for Pigging
3-way diverter valve is piggable, the pig can pass trough the valve smoothly during pigging
3-Way Piggable Diverter Valve
Hyperfore piggable 3 way diverter valve features:
The 3 ports of the diverter valve are evenly positioned at 120 degree angles. As a result, pigging can start from one starting point to the other two destinations. The product can be transferred smoothly. Its sanitary design makes no cleaning blind spots, both its inner passage and outer shell can be cleaned thoroughly through CIP. Hyperfore 3 way diverter pigging valve is robust and effective, and maintenance frequency is very low, it is faster and more efficient than a pigging diverter panel. 3 way diverter pigging valve can reduce the number of launching stations, it is suitable for single source to multiple destinations, and multiple source to multiple destinations applications. The piggable valve can be applied to many industries like food, beverage, sauce, syrup, cleaning agent, chemicals, lithium battery slurry and so on.
| Part No. | SIZE | A | B | C | D |
|---|---|---|---|---|---|
| DMVPBAD025A | DN25 | Φ92 | 163.8 | Φ29*1.5 | Φ29*1.5 |
| DMVPBAD040A | DN40 | Φ118 | 179.5 | Φ41*1.5 | 195 |
| DMVPBAD050A | DN50 | Φ141 | 186 | Φ53*1.5 | 195 |
| DMVPBAD065A | DN65 | Φ190 | 212 | Φ70*2.0 | 195 |
| DMVPBAD080A | DN80 | Φ226 | 255 | Φ85*2.0 | 215 |
| DMVPBAD100A | DN100 | Φ267 | 284 | Φ104*2.0 | 285 |
| Part No. | SIZE | A | B | C | D |
|---|---|---|---|---|---|
| DMVPBAT025A | 1″ | Φ80 | 169 | Φ25.4*1.5 | 195 |
| DMVPBAT032A | 1.25″ | Φ98 | 163.8 | Φ31.8*1.5 | 195 |
| DMVPBAT038A | 1.5″ | Φ112 | 171.5 | Φ38.1*1.5 | 195 |
| DMVPBAT051A | 2″ | Φ142 | 199.5 | Φ50.8*1.5 | 195 |
| DMVPBAT064A | 2.5″ | Φ168 | 202 | Φ63.5*2.0 | 195 |
| DMVPBAT076A | 3″ | Φ202 | 243 | Φ76.1*2.0 | 215 |
| DMVPBAT101A | 4″ | Φ262 | 301 | Φ101.6*2.0 | 285 |
The tables above shows the detailed technical parameters of the 3-way piggable diverter valve.
Case Study
Below is an automatic pigging system PID HYPERFORE designed for our customer who manufactures toothpaste. The customer produces 8 different kinds of toothpastes, therefore pigging starts from one source tank to eight storage tanks. In order to recover the product, also to invoid cross contamination, we use the 3-way diverter valves.
After the production procedure of the first pipeline is over, the pig begins the recovering work. Firstly, it starts from the launcher and arrives at the receiver, then the pig is pushed back to the laucher again. As a result, more than 99.5% of the toothpaste is saved.The first round of production and pigging come to an end. After that, the production procedure of the second pipeline begins. And it transfers different kind of toothpaste, when the production is over, the pigging procedure begins. During pigging, most of the product is recovered ,only a very thin film of toothpaste is left on the inner wall of the pipeline. And it is the same for the other pipelines.
Case Study
This is a pigging system we designed for a Parkistanian customer who manufactures mayonnaise. Accordingly, we provide an automatic pigging solution, including pigging system, electric control cabinet and software. Although, this is pigging from single source to single storage tank, in order to recover the product, and drain off the mayonnaise that contaminated by metal, we recommend the 3-way diverter valves to solve the problems. At first the production procedure begins, after that is the pigging procedure.At last, more than 99.5% of the product is recovered. Furthermore, if metal is found in the product in some part of the pipeline, then this part of product shall be dumped through one of the channels of the pigging valve.
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