Hyperfore Pigging Products Portfolio

We offer a full range of high-quality pigging products

HYPERFORE provides a complete line of products for hygienic pigging systems. Our pipeline pigging products include: gas-liquid separator, pigging valves, manual swinging pannel, pipeline pig detector, pig speed adjustment controller, pig stopper, piggable tee, piggable elbows.

These pigging components are suited to dairy, alcohol, beverage, food, pharmaceutical, homecare and household products industries where high level of hygiene are required. Our pigging products are robust, durable and cost-effective.

HYPERFORE pipeline pigging products elevate your pigging system, making it both powerful and perfect. Because they minimize manual intervention, ensuring the pigging operation efficiently and smoothly. By providing customers with a wider array of options to meet the requirements of different processes, these products contribute significantly to reduced product waste, improved production efficiency and enhanced profits.

Our pigging products are built with offering long-term lifespan that highlight our commitment to lasting value and trust

Our pipeline pigging prouducts are robust and reliable, because of the high quality and long service life. Meanwhile, the cost is low in the long run.

It takes commitment to be able to provide you with top-class service that we’re proud of

For all the HYPERFORE products, we provide spare parts, maintenance service and technical support and guidance.

We establish a solid foundation, and do an upgrade on your existing process flow

HYPERFORE recommend pigging products according to the actural production process , we upgrade existing producting process to make it more efficient.

piggable

Satisfying Your Specific Pigging Needs

Hyperfore pigging products portfolio for your tailored pigging solution.

Gas-liquid separator

Manual swing bend panel

Mechanical pig speed controller

Pig detection unit

back-pressure-unit

Back pressure unit

Automatic pig speed controller

Pigging Products Introduction

  • cyclone separator

    • What is the function of a gas liquid separator?

    When the pig is returning to the pig launcher from the receiver, a mixture of gas and liquid will be discharged out of the pipeline. This expulsion typically causes splashing, leading to environmental pollution. A gas-liquid separator is utilized to prevent the splashing. With the separator, the gas will be vented from the upper outlet, and the liquid will flow out from the bottom outlet, thereby, eliminating the splashing.

    Advantages

    • Simple structure and easy to be disamounted and assembled
    • A spray ball is inside the seperator. The seperator can be cleaned via CIP
    • Improving efficiency and avoiding environmental contamination
    • Good choice for a pigging system which gas is used as the pig driving medium
    气液分离器
    Specifications
    Part Nr.Size BCDE
    DGLSKAAT013A 1″-2.5″ φ25.4*1.5φ25.4*1.5φ12.7*1.5φ25.4*1.5
    DGLSKAAT025A 3″-4″ φ38.1*1.5φ25.4*1.5φ25.4*1.5φ38.1*1.5
    DGLSKAAT050A 5″-6″\\\\
    DGLSKAAD015A DN25-DN65 φ29*1.5φ29*1.5φ19*1.5φ29*1.5
    DGLSKAAD025A DN80-DN100 φ41*1.5φ29*1.5φ29*1.5φ41*1.5
    DGLSKAAD050A DN125-DN150\\\\
  • piggable swing bend panel

    • Features

    • Compact structure, one piggable swinging bend panel can connect 3-10 destination tanks
    • Manually operated, reducing cost
    • Convenient to connect pipes, double-layer plate structure, square steel frame support, easy to disamount and assemble the elbows that connect the pannel
    • The central position of the pipe is accurate, the pig can pass through smoothly
    • Reducing pipes and valves, cutting down cost
    • Suitable for pigging from single source to multiple destinations or from multiple sources to multiple destinations
    pigging products-piggable manual swing bend panel
    Specifications
    Part Nr.SizeCD
    DMSBKBAD025ADN25Φ29*1.5150
    DMSBKBAD040ADN40Φ41*1.5240
    DMSBKBAD050ADN50Φ53*1.5300
    DMSBKBAD065ADN65Φ70*2.0390
    DMSBKBAD080ADN80Φ85*2.0480
    DMSBKBAD100ADN100Φ104*2.0600
    DMSBKBAD125ADN25Φ129*2.0750
    DMSBKBAD150ADN50Φ154*2.0900
    pigging products-piggable manual swing bend panel
    Part Nr.SizeCD
    DMSBKBAT025A1″Φ25.4*1.5152.4
    DMSBKBAT032A1.25″Φ31.8*1.5190.8
    DMSBKBAT038A1.5″Φ38.1*1.5228.6
    DMSBKBAT051A2″Φ50.8*1.5304.8
    DMSBKBAT064A2.5″Φ63.5*2.0381
    DMSBKBAT076A3″Φ76.1*2.0456.6
    DMSBKBAT089A3.5″Φ88.9*2.0533.4
    DMSBKBAT102A4″Φ101.6*2.0609.6
    DMSBKBAT127A5″Φ127*2.0762
    DMSBKBAT152A6″Φ152.4*2.0914.4
    pigging products

    Features

    • Pig speed is controlled by regulating gas flow volume
    • Display of gas flow volume and pressure
    • Adjustment of the pig speed throughout the pigging operation
    • Capable of bearing pressure less than 0.6Mpa
    • Regardless of the pipeline length
    • Manually actuated
    • Installation orientation: horizontal
    • Material: stainless steel for the housing
    pigging products- pig speed adjuster
    Specifications
    Part Nr.Size (L/min)ABC
    DPSCLAXX100A10-100L/min 430210350
    DPSCLAXX200A 20-200L/min 430210350
    DPSCLAXX400A 40-400L/min 430210350
    DPSCLAXX01KA 100-1000L/min\\\
    DPSCLAXX02KA 200-2000L/min\\\
  • Hyperfore pig-detector-type-B
    Hyperfore pig-detector-type-B
  • Hyperfore pig-detector type A
    Hyperfore pig-detector type A

    • Pig detection unit introduction

    The pig is invisible as it travels through the pipeline, so a pig detector is utilized to accurately detect the pig’s position. The stainless steel bolt assembly securely fastens the male and female parts of the clamp around the pipeline.

    The magnetic sensor is fixed on the clamp male part and locked by the self-contained nut piece to prevent vibration and detachment.

    Pig detection unit – type A specifications
    Part Nr.SizeRange（mm）
    DPDULOXT025A 1″60
    DPDULOXT032A1.25″ 60
    DPDULOXT038A1.5″60
    DPDULOXT051A2″60
    DPDULOXT064A2.5″60
    DPDULOXT076A3″60
    DPDULOXT089A3.5″60
    DPDULOXT102A4″100
    DPDULOXT127A5“100
    DPDULOXT152A6”100
    Part Nr.SizeRange（mm）
    DPDULOXD025ADN2560
    DPDULOXD040ADN4060
    DPDULOXD050ADN5060
    DPDULOXD065ADN6560
    DPDULOXD080ADN8060
    DPDULOXD100ADN100100
    DPDULOXD125ADN125100
    DPDULOXD150ADN150100
    Pig detection unit – type B specifications
    Part Nr.SizeRange（mm）
    DPDVLOXT025A 1″60
    DPDVLOXT032A1.25″ 60
    DPDVLOXT038A1.5″60
    DPDVLOXT051A2″60
    DPDVLOXT064A2.5″60
    DPDVLOXT076A3″60
    DPDVLOXT089A3.5″60
    DPDVLOXT102A4″100
    DPDVLOXT127A5“100
    DPDVLOXT152A6”100
    Part Nr.SizeRange（mm）
    DPDVLOXD025A DN2560
    DPDVLOXD040ADN4060
    DPDVLOXD050ADN5060
    DPDVLOXD065ADN6560
    DPDVLOXD080ADN8060
    DPDVLOXD100ADN100100
    DPDVLOXD125ADN125100
    DPDVLOXD150ADN150100
  • back pressure unit
    back pressure unit

    • Features

    • Composition: It consists of a back pressure unit control box and a back pressure valve.
    • Features: Small size, light weight, pneumatic control, and simple operation.
    • Application: Suited for back pressure in production pipelines for both the sanitary industry and the non-sanitary industry.
    • Function: By controlling the pipeline back pressure, it regulates the pig’s speed,ensuring effective pigging results.
    Specifications
    Part Nr.Size
    DPOROOOT025A 1″
    DPOROOOD025A DN25
    DPOROOOT025B 1″
    DPOROOOD025B DN25
    Gas pressure pig speed controller
    Gas pressure pig speed controller

    Features

    • Filtering the water, bacteria, tiny particles in the compressed air
    • Automatically adjust the air flow volume to control the driving pressure
    • Keep the pig moving in a constant speed
    • Setting the pressure value through HMI, adjusting the gas flow volume to control the driving pressure
    • Guarding the pipeling against excessive pressure
    • Ensure the safety of operators
    • Specifications: 0–450L/min, 0–1200L/min
    • Operation pressure: 6-8 bar
    • Process connection: quick coupling
    Specifications
    Part Nr.Flow Rate
    DWFDXOXO450A 40‐450 L/min
    DWFDXOXO01KA100‐1200 L/min

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    FAQ

    Hyperfore pig speed controllers can ensure that the pig moves at a constant speed in the pipeline, no matter how long the pipeline is. Furthermore, it decreases the wearing of the pig, and ensures effective operation of the pigging system.

    Hyperfore automatic pig stopper is to intercept the pig at any position along the pigging pipeline. When arriving the the stopper, the pig has two options, it can either proceed or stop. The pig stopper is suited for multiple-destination pigging process.

    Hyperfore pig detector is a device to find the position of pig within the pipeline. It is an important part of a pigging system. Typically, it is located near the launching station and the receiving station. But for very long pipeline, a pig detector is installed every ten meters. It is suitable for manual, automatic, semi-automatic pigging systems.

    A piggable swing bend pannel can be used to replace the piggable diverter valves in a pigging system. It is more economical and easy to operate. Nonetheless, it is suitable for pipelines that are not frequently pigged, because it needs manual operation.

    Both 3D bend and 5D bends are fit for the pigging system, typically, long bend is better than short bend. We recommend 3D bend and 5D bend for a pigging system.

    Hyperfore pig detection unit is available in two types, offering detection range of 60mm and 100mm respectively. Important to realize, which type to choose depends on the diameter of your pipe and the product being transferred. Regardless of the model chosen, both types of pig detectors can effectively locate the position of the pig.

    Contact Us

    Have questions regarding pigging products? Use the form to reach out, we will contact you as quickly as possible.