Essential Auxiliary Pigging Products

We offer a full range of high-quality pigging products

HYPERFORE provides a complete line of auxiliary pigging products for hygienic pigging systems. Our products include: gas-liquid separator, pigging valves, piggable manual swing bend pannel, pipeline pig detector, pig speed controller, back pressure unit, pig stopper, piggable tee, piggable elbows.

These pigging components are suited to dairy, alcohol, beverage, food, pharmaceutical, homecare and household products industries where high level of hygiene are required. Our pigging products are robust, durable and cost-effective.

HYPERFORE pipeline pigging products elevate your pigging system, making it both powerful and perfect. Because they minimize manual intervention, ensuring the pigging operation efficiently and smoothly. By providing customers with a wider array of options to meet the requirements of different processes, these products contribute significantly to reduced product waste, improved production efficiency and enhanced profits.

Precise Control

The Hyperfore gas-pressure pig speed controller and mechanical pig speed controller work to maintain constant pig velocity, and ensure steady pipeline pigging process.

Safe Operations

For pressure sensitive pipelines, the Hyperfore back-pressure unit maintains safe pipe pressure level, and the pig detection unit locate the pig position in real-time to prevent pipeline blockage. While our gas-liquid separator ensures safe and hyigienic working environment by preventing dangerous exhaust.

Maximum Recovery

The Hyperfore piggable manual swing bend panel can be seamlessly integrated into the existing pipelines, and allows for multiple source to multiple destination product transfer.

piggable

Satisfying Your Specific Pigging Needs

Hyperfore pigging products portfolio for your tailored pigging solution.

HYPERFORE Gas-Liquid Separator for Pigging Product Recovery

Gas-liquid separator

Hyperfore manual piggable swing bend panel for product transfer

Manual swing bend panel

Hyperfore mechanical pig speed controller for constant velocity

Mechanical pig speed controller

Hyperfore pig detector type-B for pig position locating

Pig detection unit

Hyperfore back pressure unit for safe pipeline pressure

Back pressure unit

Hyperfore gas-pressure pig speed controller for automated constant pig velocity

Automatic pig speed controller

Watch How These Components Are Integrated Into A Sanitary Pigging System

Sanitary Automatic Pigging Solution
Play

Auxiliary Pigging Products Overview

  • Hyperfore gas-liquid separator for pigging system exhaust
    Hyperfore gas-liquid separator for pigging system exhaust

What is the function of a gas liquid separator?

When the pig is returning to the pig launcher from the receiver, a mixture of gas and liquid will be discharged out of the pipeline. This expulsion typically causes splashing, leading to environmental pollution. A gas-liquid separator is utilized to prevent the splashing. With the separator, the gas will be vented from the upper outlet, and the liquid will flow out from the bottom outlet, thereby, eliminating the splashing.

Advantages

  • Simple structure and easy to be disamounted and assembled
  • A spray ball is inside the seperator. The seperator can be cleaned via CIP
  • Improving efficiency and avoiding environmental contamination
  • Good choice for a pigging system which gas is used as the pig driving medium
气液分离器
Specifications
Part Nr.Size BCDE
DGLSKAAT013A 1″-2.5″ φ25.4*1.5φ25.4*1.5φ12.7*1.5φ25.4*1.5
DGLSKAAT025A 3″-4″ φ38.1*1.5φ25.4*1.5φ25.4*1.5φ38.1*1.5
DGLSKAAT050A 5″-6″\\\\
DGLSKAAD015A DN25-DN65 φ29*1.5φ29*1.5φ19*1.5φ29*1.5
DGLSKAAD025A DN80-DN100 φ41*1.5φ29*1.5φ29*1.5φ41*1.5
DGLSKAAD050A DN125-DN150\\\\
Hyperfore manual piggable swing bend panel
Hyperfore manual piggable swing bend panel

Features

  • Compact structure, one piggable swinging bend panel can connect 3-10 destination tanks
  • Manually operated, reducing cost
  • Convenient to connect pipes, double-layer plate structure, square steel frame support, easy to disassemble and assemble the elbows that connect the pannel
  • The central position of the pipe is accurate, the pig can pass through smoothly
  • Reducing pipes and valves, cutting down cost
  • Suitable for pigging from single source to multiple destinations or from multiple sources to multiple destinations
pigging products-piggable manual swing bend panel
Specifications
Part Nr.SizeCD
DMSBKBAD025ADN25Φ29*1.5150
DMSBKBAD040ADN40Φ41*1.5240
DMSBKBAD050ADN50Φ53*1.5300
DMSBKBAD065ADN65Φ70*2.0390
DMSBKBAD080ADN80Φ85*2.0480
DMSBKBAD100ADN100Φ104*2.0600
DMSBKBAD125ADN25Φ129*2.0750
DMSBKBAD150ADN50Φ154*2.0900
pigging products-piggable manual swing bend panel
Part Nr.SizeCD
DMSBKBAT025A1″Φ25.4*1.5152.4
DMSBKBAT032A1.25″Φ31.8*1.5190.8
DMSBKBAT038A1.5″Φ38.1*1.5228.6
DMSBKBAT051A2″Φ50.8*1.5304.8
DMSBKBAT064A2.5″Φ63.5*2.0381
DMSBKBAT076A3″Φ76.1*2.0456.6
DMSBKBAT089A3.5″Φ88.9*2.0533.4
DMSBKBAT102A4″Φ101.6*2.0609.6
DMSBKBAT127A5″Φ127*2.0762
DMSBKBAT152A6″Φ152.4*2.0914.4
Mechanical pig speed controller for constant speed pigging systems
Mechanical pig speed controller for constant speed pigging systems

Features

  • Pig speed is controlled by regulating gas flow volume
  • Display of gas flow volume and pressure
  • Adjustment of the pig speed throughout the pigging operation
  • Capable of bearing pressure less than 0.6Mpa
  • Regardless of the pipeline length
  • Manually actuated
  • Installation orientation: horizontal
  • Material: stainless steel for the housing
pigging products- pig speed adjuster
Specifications
Part Nr.Size (L/min)ABC
DPSCLAXX100A10-100L/min 430210350
DPSCLAXX200A 20-200L/min 430210350
DPSCLAXX400A 40-400L/min 430210350
DPSCLAXX01KA 100-1000L/min\\\
DPSCLAXX02KA 200-2000L/min\\\
  • Hyperfore pig-detector type B for real-time pig position tracking
    Hyperfore pig-detector type B for real-time pig position tracking
  • Hyperfore pig-detector type A for real-time pig position tracking
    Hyperfore pig-detector type A for real-time pig position tracking

Pig detection unit introduction

The pig is invisible as it travels through the pipeline, so a pig detector is utilized to accurately detect the pig’s position. The stainless steel bolt assembly securely fastens the male and female parts of the clamp around the pipeline.

The magnetic sensor is fixed on the clamp male part and locked by the self-contained nut piece to prevent vibration and detachment.

Pig detection unit – type A specifications
Part Nr.SizeRange（mm）
DPDULOXT025A 1″60
DPDULOXT032A1.25″ 60
DPDULOXT038A1.5″60
DPDULOXT051A2″60
DPDULOXT064A2.5″60
DPDULOXT076A3″60
DPDULOXT089A3.5″60
DPDULOXT102A4″100
DPDULOXT127A5“100
DPDULOXT152A6”100
Part Nr.SizeRange（mm）
DPDULOXD025ADN2560
DPDULOXD040ADN4060
DPDULOXD050ADN5060
DPDULOXD065ADN6560
DPDULOXD080ADN8060
DPDULOXD100ADN100100
DPDULOXD125ADN125100
DPDULOXD150ADN150100
Pig detection unit – type B specifications
Part Nr.SizeRange（mm）
DPDVLOXT025A 1″60
DPDVLOXT032A1.25″ 60
DPDVLOXT038A1.5″60
DPDVLOXT051A2″60
DPDVLOXT064A2.5″60
DPDVLOXT076A3″60
DPDVLOXT089A3.5″60
DPDVLOXT102A4″100
DPDVLOXT127A5“100
DPDVLOXT152A6”100
Part Nr.SizeRange（mm）
DPDVLOXD025A DN2560
DPDVLOXD040ADN4060
DPDVLOXD050ADN5060
DPDVLOXD065ADN6560
DPDVLOXD080ADN8060
DPDVLOXD100ADN100100
DPDVLOXD125ADN125100
DPDVLOXD150ADN150100
Hyperfore back pressure unit for safe and stable pigging operation
Hyperfore back pressure unit for safe and stable pigging operation

Features

  • Composition: It consists of a back pressure unit control box and a back pressure valve.
  • Features: Small size, light weight, pneumatic control, and simple operation.
  • Application: Suited for back pressure in production pipelines for both the sanitary industry and the non-sanitary industry.
  • Function: By controlling the pipeline back pressure, it regulates the pig’s speed,ensuring effective pigging results.
Specifications
Part Nr.Size
DPOROOOT025A 1″
DPOROOOD025A DN25
DPOROOOT025B 1″
DPOROOOD025B DN25
Hyperfore automatic pig speed controller-intelligent speed regulating
Hyperfore automatic pig speed controller-intelligent speed regulating

Features

  • Filtering the water, bacteria, tiny particles in the compressed air
  • Automatically adjust the air flow volume to control the driving pressure
  • Keep the pig moving in a constant speed
  • Setting the pressure value through HMI, adjusting the gas flow volume to control the driving pressure
  • Guarding the pipeling against excessive pressure
  • Ensure the safety of operators
  • Specifications: 0–450L/min, 0–1200L/min
  • Operation pressure: 6-8 bar
  • Process connection: quick coupling
Specifications
Part Nr.Flow Rate
DWFDXOXO450A 40‐450 L/min
DWFDXOXO01KA100‐1200 L/min

Related Products

Related Articles

FAQ

Both Hyperfore machenical pig speed controller and gas-pressure pig speed controller can ensure that the pig moves at a constant speed in the pipeline, no matter how long the pipeline is. Furthermore, they can decrease the friction wear of the pig.

Hyperfore pig detector is a device to find the position of pig within the pipeline in real-time. Typically, it is located near the launching station and the receiving station. But for very long pipeline, a pig detector is installed every ten meters to prevent possible pipeline blockage.

Hyperfore automatic pig stopper is to intercept the pig at any position along the pigging pipeline. When arriving the the stopper, the pig has two options, it can either proceed or stop. The pig stopper is suited for multiple-destination pigging process.

Yes, it can. A piggable swing bend pannel can be used to replace the piggable diverter valves in a pigging system. It is more economical and easy to operate. It allows for smooth and leak-free switch between different pipelines and ensures multiple souce to multiple destination product transfer.

For some pressure sensitive pipes, back-pressure units are necesssary. Because they can maintain safe pressure level and prevent the pigs and equipment from damage.

Hyperfore pig detection unit is available in two types, offering detection range of 60mm and 100mm respectively. Important to realize, which type to choose depends on the diameter of your pipe and the product being transferred. Regardless of the model chosen, both types of pig detectors can effectively locate the position of the pig.

Contact Us

Have questions regarding pigging products? Use the form to reach out, we will contact you as quickly as possible.