Hyperfore Custom Pigging Systems Portfolio and Solutions.

Hyperfore designs and manufacutures custom pigging systems, including sanitary and industrial pigging systems. These solutions ensure high efficiency , product integrity and maximum product recovery across a wide array of industries globally.

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  • Sanitary automatic pigging system for food industry
    Automatic Sanitary Pigging Systems
  • Manual pigging system
    Manual pigging system
  • Aseptic pigging system for pharmaceutical
    Aseptic pigging system
  • Micro-residue pigging system for paints and coating industries
    Micro-residue pigging system
  • Dual-pig system for winery industry
    Dual-pig system

    • Maximum Product Recovery

    Our customized pigging systems ensure that almost all residual product is converted into sellable product, guaranteeing immediate cost savings and improved yields.

    Fast Return On Investment

    Massive value recovered from minimizing product waste and extended uptime ensures your investment pays for itself fast, typically within a matter of months.

    Customization Capability

    Our pigging systems are tailored to your specific product media and pipeline layout, ensuring optimal performance to meet your processing targets.

    Advantages of Hyperfore Pigging Systems and ROI

    Our bespoke pigging systems offer substantial economic advantages, particularly for plants that transfer diverse products in long and shared pipelines.

    • Reduce loss: pigging systems recover valuable products remained in the pipeline
    • Enhance output: pigging systems translate waste products into useful products and raise yields
    • Cost efficiency: by using a single pipeline to transfer different product batches, pigging systems substantially reduce capital expenditure on pipeline construction
    • Optimizing space: pigging saves the number of dedicated lines required and thereby save valuable plant space
    • Time saving: pigging shortens pipeline cleaning time and product changeover time, thus maximizing uptime
    • Environmental compliance: pigging consumes less detergent and consequently generates less COD, which is more environment friendly
    • Fast ROI: Hyper pigging solutions feature fast ROI, typically the shortest payback period is 3-6months

    Hyperfore Pigging System Components and Working Process

    • Core components: The launcher, the receiver and the pipeline pig are the core components of Hyperfore pigging system
    • Control modes: The entire pigging process can be fully automated, semi-automatic, or manual
    • Launcher function: The launcher typically serves as the housing of the pig, where the pig is accommodated or launched into the pipe
    • Operation start: The pigging operation starts after the product transfer process is complete. Initially, the pig is introduced into the main pipe port by the launching station
    • Propulsion: Then the clean compressed air drives the pig to travserse the pipeline, performing the task of pipeline cleaning and product recovery
    • Speed control: Operators use the pig speed controller to regulate the air pressure or volume, ensuring the pig moves at a constant speed. The propellant could be water or product itself
    • Completion: Once the pig arrives at the receiver, the residue product in the line will be recovered to the destination, and the pipeline is almost thoroughly cleaned
    • Retrieval flexibility: The pig can be either retrieved from the receiver, or returned to the launcher, depending on the pigging process design
    • Cleaning process:
    • If the pig is retrieved from the receiver, it will be cleaned outside the line, marking the conclusion of a complete pigging cycle
    • If the pig is returned to the launcher, it will be cleaned via CIP, as part of the system

    Custom Pigging Systems: Sanitary and Industrial types

    Hyperfore provide various types of bespoke pigging systems. Through flexible configurations, we deliver tailored versatile pigging solutions, and they can be implemented across a wide array of industries and applications，including food, pharmaceuticals, personal care, detergents, chocolate, pet food, chemicals, lubricants, paints and coatings.

  • Manual pigging system
    • Manual Pigging System

    Flexible and Robust Manual Pigging System

  • sanitary pigging system
    • Automatic Sanitary Pigging System

    Automatic Sanitary Pigging System

    • Key components include automatic launcher, automatic receiver and pipeline pig
    • Ensure safe and effective process for pipeline cleaning and product recovery
    • Reducing over 95% product waste
    • Significantly saving human labor and reducing human errors
    • The entire system can be monitored and controlled by PLC in real-time
    • Smooth and easy integration into the main control system
    • Compatible with CIP/SIP
  • Aseptic pigging system for pharmaceutical
    • Aseptic Pigging System

    Aseptic Pigging System for High Purity Product Recovery

    • The main components include aseptic launcher, receiver and pipeline pig
    • It features a robust construction and an aseptic profile
    • The entire launching station features aseptic design. It is engineered to isolate the process from the environmental bacteria and ensure product purity
    • The design eliminates cleaning dead corners, and features easy clearance
    • It is designed for seamless and effective integration into the production pipeline
    • The system is fully automated
    • Full CIP/SIP compatibility，CIP time reduced by 50%
    • Fast return on investment
  • Micro-residue pigging system for paints and coating industries
    • Micro-Residue Pigging System

    Micro-Residue Pigging System-Ultra Low Product Waste

    • The primary components comprise the micro-residue launcher, the micro-residue receiver and the pig
    • The launcher and receiver feature ultra-low retention design
    • The launcher and receiver feature dedicated cleaning ports, ensuring isolated and thorough cleaning
    • It is designed for seamless and effective integration into the production pipeline
    • Micro-residue pigging system operates under automated control
    • Fast return on investment
  • dual-pig system
    • Dual-Pig System

    Dual-Pig System for Complex Pigging Process

    • The dual-pig system is robust and hyienic
    • The primary components comprise the due-pig launcher, the automatic receiver and 2 pigs
    • It is designed for complex and specific pigging processes
    • The dual-pig launcher serves as the housing of two pigs that are placed side by side
    • The system is designed for seamless and effective integration into the production pipeline
    • Dual-pig pigging systems are fully automated

    Key Applications of Custom Pigging Systems: Food, Pharma, and Industrial

    Hyperfore custom pigging systems for sauce industry
    Hyperfore custom pigging systems for sauce industry
    Hyperfore custom pigging systems for diary industry
    Hyperfore custom pigging systems for diary industry
    Hyperfore custom pigging systems for beverage industry
    Hyperfore pigging systems for beverage industry
    Hyperfore custom pigging systems for candy industry
    Hyperfore custom pigging systems for candy industry
    Hyperfore custom pigging systems for chocolate industry
    Hyperfore pigging systems for chocolate industry
    Hyperfore custom pigging systems for pet food industry
    Hyperfore custom pigging systems for pet food industry
    Hyperfore custom pigging system for parmaceutical industry
    Hyperfore pigging systems for parmaceutical industry
    Hyperfore pigging system for silicon wafer industry
    Hyperfore pigging systems for silicon wafer industry
    Hyperfore pigging systems for the oil industry
    Hyperfore pigging systems for the oil industry
    Hyperfore custom pigging systems for the paint industry
    Hyperfore pigging systems for the paint industry
    Hyperfore custom pigging systems for the cosmetics industry
    Hyperfore custom pigging systems for the cosmetics industry
    Hyperfore custom pigging systems for the chemical industry
    Hyperfore custom pigging systems for the chemical industry
    Hyperfore custom pigging systems for the powder industry
    Hyperfore custom pigging systems for the powder industry
    Hyperfore custom pigging systems for the cleaner industry
    Hyperfore custom pigging systems for the cleaner industry
    Hyperfore custom pigging systems for lithium battery slurry industry
    Hyperfore custom pigging systems for lithium battery slurry

    Faq

    Our pigging systems offer substantial economic advantages, particularly for plants that transfer diverse products in long and shared pipelines.
    • Reduce loss: pigging systems recover valuable products remained in the pipeline
    • Enhance output: pigging systems translate waste products into useful products and raise yields
    • Cost efficiency: by using a single pipeline to transfer different product batches, pigging systems substantially reduce capital expenditure on pipeline construction
    • Optimizing space: pigging saves the number of dedicated lines required and thereby save valuable plant space
    • Time saving: pigging shortens pipeline cleaning time and product changeover time, thus maximizing uptime
    • Environmental compliance: pigging consumes less detergent and consequently generates less COD, which is more environment friendly
    • Fast ROI: Hyper pigging solutions feature fast ROI, typically the shortest payback period is 3-6months
    • Core components: The launcher, the receiver and the pipeline pig are the core components of Hyperfore pigging system
    • Launcher function: The launcher typically serves as the housing of the pig, where the pig is accommodated or launched into the pipe
    • Operation start: The pigging operation starts after the product transfer process is complete. Initially, the pig is introduced into the main pipe port by the launching station
    • Propulsion: Then the clean compressed air drives the pig to travserse the pipeline, performing the task of pipeline cleaning and product recovery
    • Speed control: Operators use the pig speed controller to regulate the air pressure or volume, ensuring the pig moves at a constant speed. The propellant could be water or product itself
    • Completion: Once the pig arrives at the receiver, the residue product in the line will be recovered to the destination, and the pipeline is almost thoroughly cleaned
    • Retrieval flexibility: The pig can be either retrieved from the receiver, or returned to the launcher, depending on the pigging process design
    • Cleaning process:
      • If the pig is retrieved from the receiver, it will be cleaned outside the line, marking the conclusion of a complete pigging cycle
      • If the pig is returned to the launcher, it will be cleaned via CIP, as part of the system
    • Control modes: The entire pigging process can be fully automated, semi-automatic, or manual

    Hyperfore pigging systems are engineered to process a diverse range of media, including: adhesive fluid, high-viscosity fluid, corrosive product, media containing particles, and various powder media.

    Hyperfore pigging system customization process is designed to ensure the seamless integration to your operations:

    • Initially, we conduct a comprehensive consultation to fully understand your challenges and requirements.
    • Then, we assess your current situation and clarify critical factors, like the product characteristics, pipe layout and your process targets.
    • Based on your on-site process situations, or your process drawings, our expert team can work out a tailored solution to address your concerns. We cooperate closely with you to determine the most suitable pigging system configurations.
    • Once the pigging system solution is finalized, we forecast your cost savings and ROI period.

    Automatic Pigging Engineering and Solutions

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