AUTOMATIC & MANUALLY OPERATED PIGGING SYSTEMS OF HIGH QUALITY
Sanitary Pigging System
HYPERFORE sanitary pigging systems are solid . They are highly automatic and efficient. They can largely improve product yields.
Manual Pigging System
Hyperfore manually operated pigging system is economical, high quality, hygienic pipeline product recovery equipment.
Aseptic Pigging System
The design of its launching station makes the whole product recovery system reach the aseptic level. So, it is safe and reliable.
A launching staion is where the pig is launched to the pipeline. Also, it is the position where the pigging process starts working. At the same time, it is the place the pig returns after the pigging process.
If there are different destinations in the pipeline, meanwhile, product need to be recovered in several containers, then pig stoppers have to be used. Therefore, they are often installed before a piggable tee.
A receiving station is where the sanitary pig is stopped near the destination when it finishes a round of recovering the product. Of course, there can be several of them if there are several pipelines to be pigged.
Sanitary Pigging System Introduction
Hyperfore designs and produces customized pigging solutions, manually operated pigging systems, sanitary and aseptic pigging systems(product recovery system) for food, medicine, shampoo, chocolate, pet food and other sanitary liquid transfer and processing industry, as well as lithium ion battery slurry industry, chemical and painting industry.
Hyperfore not only provides sanitary product recovery systems, but also product recovery system engineering services. On one hand, our products include the manual, the sanitary automatic ,the aseptic automatic pigging system, and pigging components. On the other hand, our services include proceAss design, automation system design and implementation, installation and commissioning, etc. What’s more, we also provide spare parts services for your equipment, and maintenance and repair services. All in all, we do whatever we can to ensure the safe and trouble free operation of your factory.
HYPERFORE manual product recovery system installed in a pet food factory
Economical (Manual) Product Recovery System
| DN standard | DN25、DN40、DN50、DN65、DN80、DN100、DN125、DN150 |
| ISO standard | 1”、1.25”、1.5”、2”、2.5”、3”、3.5”、4”、5”、6” |
| Applicable industries | It is suitabe for simple and flexible applications. For instance, chemical, paint, cosmetics and detergent industries, etc. Whilst, it is fit for customers who want to save cost, but they do not have high requirement for automation control. |
This table displays the specifications and applications of Hyperfore manual product recovery system.
characteristic:
Hyperfore Sanitary product recovery system installed in a dairy factory
Sanitary (Automatic) Pigging System
| DN standard | DN25、DN40、DN50、DN65、DN80、DN100、DN125、DN150 |
| ISO standard | 1”、1.25”、1.5”、2”、2.5”、3”、3.5”、4”、5”、6” |
| Applicable industries | Pigging applications: food, beverage, dairy, chocolate, candy, cosmetics, shampoo, detergent, and lithium battery slurry, etc. |
This table displays the specifications and applications of Hyperfore hygienic automatic product recovery system.
Product Recovery System Solutions Include:
The sterile product recovery system
Aseptic（Automatic） Pigging System
| DN standard | DN25、DN40、DN50、DN65、DN80、DN100、DN125、DN150 |
| ISO standard | 1”、1.25”、1.5”、2”、2.5”、3”、3.5”、4”、5”、6” |
| Applicable industries | It is suitable for industries with high hygiene requirements. As an illustration, liquid food, dairy products, wine, beverage, sauce, and pharmaceutical, etc. |
This table displays the specifications and applications of Hyperfore hygienic automatic product recovery system.
Advantages:
Advantages of Hyperfore Hygienic Pigging System
As an illustration, in some factory with long distance pipelines, they might transfer different products in batches. In that case, pigging shows significant economical benefits. Firstly, just one pipeline can transfer multiple products, therefore pigging can save money and space. Secondly, pigging makes it easy to empty products that tend to freeze, condense, or break down.Thirdly, pigging pipes don’t need keeping warm or heat tracing. And most importantly, pigging save much more time than manual emptying the pipeline. Moreover, pigging consumes less detergent, produces less COD, reduces valuable products loss. In conclusion, pigging brings a lot of advantages.
How Does Hyperfore Pigging System Work?
Hyperfore designs and produces customized pigging solutions according to the special needs.The system consists of a pig launcher(launching station), a pig, and a pig catcher(receiving station).
Phase1: product transfer
Opening the valve beside the receiving station and the valve beside the launching station.
Then, liquid product transfer begins.
The blocking jack holds the pig in the launching station,So that the pig won’t move with the product.
Phase 2: pigging from the pig launcher
Product transferring is done.
Then, closing the valve beside the launcher. As a result ,the pig is released and enters the pipeline.
The propellent gas drives the pig along the pipeline to the receiving station. Therefore, the pigging system recovers over 99% of valuable product in the pipe.
The pig arrives at receiving station at the end of travel. In the meantime, the propellent gas valves are closed besides the launching station.
Before the return of the pig, the discharging valves are open near the launching station.
Phase 3: Pig return
The propellent gas pushes the pig back towards the launching station.
The propellent gas is evacuated through the discharging valve.
Once the pig returns to the launching station, the blocking rod is returned to its standby position. Thus, it maintains the pig in original position.
Made to Measure Pigging System Services
HYPERFORE can provide overall solutions for product reovery system. Such as process engineering design, 3D design service, electrical design, automation software programming, on-site commissioning, mechanical and electrical installation, on-site installation supervision, remote support and maintenance, etc.
Since we have deep understanding for production process workflow in food and pharmaceutical industries, in that case, we can supply very professional engineering services you expect. In particular, we will fully communicate with you, understand your special requirements, your goals and budget. Finnally, we provide you with bespoken services.
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Do you have problems about pipeline liquid product waste, long production changeover time, our pigging system case example, sanitary pigging system and pipeline pigs , just leave a message and let us know.