Hyperfore Automatic Sanitary Pigging System
Turning every drop of raw material into profits
Hyperfore automatic sanitary pigging system offers an effective solution for liquid processing manufacturers who are struggling with product waste, high production cost, low efficiency, cross-contamination.
Components
Hyperfore sanitary pigging system includes launching station, pigs(scrapers), pig stopper, receiving station and other components.
Benefits
Sanitary pigging system helps to improve yields, save large amount of water, cleaning agents and reduce the time for CIP.
Efficiency
Hyperfore sanitary pigging system is automatic, it can recover more than 99.5% of the valuable liquid product from a full pipeline at most.
Applications
Hyperfore pigging systems are widely used in liquid food products, dairy, cosmetics, hotpot sauce, pharmaceutical, detergent , curry sauce industries, and more.
As can be seen,Hyperfore sanitary pigging system is composed of a pig launcher, a receiver and a pig. Obviously, It can improve production, reduce waste and cross contamination. Particularly, it is suitable for the recovery and utilization of dairy , alcohol, liquid drugs, cosmetics, cleaning agents, sauces, lithium battery slurry, paints and coatings, and viscous products. In short, our sanitary pigging system is extensively used by famous companies. Of course, if the hygiene requirement is very high, you can still choose Hyperfore aseptic pigging system.
| Item | Parameter |
|---|---|
| DIN11850 | DN25,DN40,DN50,DN65,DN80,DN100,DN125,DN150 |
| ISO | 1”,1.25”,1.5”,2”,2.5”,3”,3.5”,4”,5”,6” |
| Material | Stainless Steel304,316L for parts contacting products |
| Pressure | less than or equal 0.8MPa |
| Polishing | OR<Ra1.6,ID<Ra0.8,ID<Ra0.375 |
| Temperature | less than150°C |
| Sealing | EPDM,FKM,VMQ |
| Pig driving Pressure | less than or equal 0.2MPa normally |
The above table shows the general technical specification for Hyperfore sanitary pigging system.
Sanitary Pigging System Cases
Related Products
Related Services
Pigging system, also known as pipeline product recovery system, was once a concept in pig pipes maintenance. And it involves the use of a device called a pig. To explain, it is used to clean the pig pipe and recover products in the pipeline. Most importantly, this process is completed without disturbing the flow of products in the pipeline. In fact, pipeline pigs are used in many different industries. For instance, oil and gas, lubricants, chemical plants. And even aseptic applications, such as pharmaceutical or food. Of course, selecting the right pipeline pig for an application requires extensive experience. Given that the pig passes through the pipeline at a fast speed, and the friction with the pig pipe usually makes a sound, which is a little like the cry of a pig, so it is also called a pigging system.
Pigging is to send a specially designed projectile, a pipeline pig, into the pipeline, which is called a pig. Furthermore, the pig is usually driven by clean compressed air, or sometimes water and liquid products. Meanwhile ,when the pig passes through the pipeline, very little liquid can pass through the pipeline. As a result, the pig can safely transfer the liquid to the destination. On the other hand, the use of sanitary pigs can prevent products from being contaminated. That is to say the liquid remains in its original state. So, it can continue to be processed in the same way as the main part of the product. Generally speaking, pigging system is usually a permanent device and an integral part of production and operation.
Sanitary product recovery system typesNowadays, most pigging systems are automatic, therefore, improving efficiency and reducing the chance of human error. Hyperfore also manufactures manual pigging system. The pig can be taken out manually at the receiving station. So it is suitable for operations with relatively less recovery frequency.
Hyperfore manual product recovery system includes a manual launching station, a manual receiving station. Nevertheless it is a econimical and efficient sanitary pigging system.
Automatic launching station and automatic receiving stationIt is suitable for hygienic applications. Such as in food, beverage, dairy, chocolate, candy, cosmetics, shampoo, detergent and pharmaceutical industries. Components of our hygienic automatic product recovery system are automatic launching station, automatic receiving station,etc. Another key point, it can recover more than 99.5% of the residual liquid during pipeline pigging.
Automatic sterile launching stationIt is suitable for industries with strict requirenment for hygiene. For example, dairy products, wine, beverages, medicine and biotechnology industries. Hyperfore sterile product recovery system can be cleaned by CIP and SIP. The design of its launching station makes the whole product recovery system reach sterility level. That is to say, it is safe and relible.
Selecting the right pigging systems for the right production lines. Hyperfore is ready for professional advice.
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