Pigging Application in Pharmaceutical Industry
Hyperfore has developed a fully automated, customized pigging system turnkey solution for a pharmaceutical customer in China. The turnkey project scope covers three production pipelines, including Hyperfore sanitary pigging systems, process design, automation system, on-site installation and commissioning, training, and more.
By implementing this system, we have successfully helped client increase medicine output by 5%, improve profits, reduce human labor cost, and improve production safety. Moreover, we have solved the issues that trouble the clients for a long time, product waste, high CIP cleaning cost, and long production downtime due to pipeline cleaning.
Pigging Applications In Pipeline
Hyperfore pigging system turnkey solutions can be implemented in a lot of applications. The following is detailed description of the syrup medicine pigging project.
| Client | Phamaceutical manufacturer |
|---|---|
| Specification | Value |
| Product | Medicine Syrup |
| Viscosity | 9000 cp |
| Temperature | 18 Celsius |
| Pipelines to be pigged | 3 pipelines |
| Pigging starting point | from mixing tanks on the 2nd floor in workshop No.1 |
| Pigging ending point | to pharmaceutical tanks on the 3rd floor in workshop No.2 |
| pipeline length | 280m,200m,180m |
Pigging Solutions and Implementation
| Specification | Value | Specification | Value |
|---|---|---|---|
| Unit price per liter | $6.5 | Product volume per meter of pipe | 2.03L |
| Recycling Rate | 95% | Total product volume of 280 meter pipe | 568.4L |
| Pipe diameter | 2inch | Recycled product volume per day | 540L |
| Pipe length | 280m | Recycled product volume per month | 13500L |
| Pigging times per day | 1 | Amount saved per month | $87750 |
| Pigging times per month | 25 | Cost saving in sewage disposal per month | $535 |
| Total savings per month | $88285 |
Company Profile
Hyperfore is a professional sanitary pigging systems and solutions supplier. We are sauce factory for sanitary pigging systems manufacturing. We boast rich experience of delivering high-quality turnkey pigging projects. Our dedicated engineering team can offer tailored pigging solutions including: pigging equipment and products, pigging process design, automation control, commissioning, installation and guidance, remote technical support, operating training.
Hyperfore has a proven track record of implementing successful pigging projects for both domestic and international clients, covering a wide range of industries. The pigging system applications include:dairy, drinks, alcoholics, household liquids, toothpaste, chemicals, pharmaceuticals, Chinese medicine, lithium battery slurry, paints and coatings, pigments and so on.
Our factory occupies an area of 2000 square meters, divided into four sections. The manufacturing workshop is equipped with advanced machineries, the assembling and testing workshop ensures high product quality, the warehouse is well organized to ensure optional storage and efficient logistics, and our office area is spacious and modern.
Our skilled team is mainly composed of experienced engineers, automation engineers, process engineers, installation engineers, mechanical engineers, purchasing engineers and so on. They have a proven track record in pigging system and liquid transfer engineering, and their extensive experience brings expertise to every project.
Our Advantages
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Design
Cost
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Approved
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Why Hyperfore Is the Best Choice
Certificates
As a professional sanitary pigging system and solutions supplier, we posses necessary certifications to meet different industry standard.
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