Pigging Application In Household Cleaners Production

Pigging Application in Dairy Industry Pigging Application in Sauce Industry Pigging Application in Beverage Industry Pigging Application In Pet Food Industry Pigging Application in Cosmetics Industry Pigging Application in Chocolate Industry Pigging Application in Cleaning Liquid pipeline Pigging Application in Paints Industry Pigging Application in Food Industry Pigging Application in Candy Pipeline
  • Hyperfore automatic launching station
  • Household cleaner production line
  • Hyperfore automatic launching station

Following our suggestions, a household cleaner manufacturer in China used automatic pigging system to reduce the product waste and pipeline cleaning cost. The cleaner production line is 100 meters long, they installed 2inch Hyperfore automatic pigging system, mainly comprised of automatic launching and receiving stations, one-piece pig and pig speed controlling sytem. Each pigging cycle can recover 202L liquid product, the saving value is about $420 USD. Combined the wastewater treatment cost, the monthly savings in product value is approximately $14,000 USD.

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Pigging Application In Household Cleaner Industry

How can Hyperfore pigging solutions improve efficiency and reduce waste in household cleaners production? A detailed project overview follows.

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household cleaning agent
SpecificationValue
ProductDetergent
TemperatureAmbient temperature
Pipeline materialSS316L
Pipeline length100m
Pipe diameterISO 2inch
Pigging starting pointAfter the pump
Pigging ending pointFilling machine
Elbows needing for change2
Hyperfore automatic pigging system
Hyperfore automatic pigging system

Hyperfore Tailored Pigging Solutions

  • Supply Scope: automatic launching and receiving stations, one-piece pigs,  pig detection unit, pig speed controller,  pigging process design, pigging automation system, etc., on-site installation and commissioning, technical training and support.
  • On-site visits and customized solutions: Hyperfore sent engineers to visit the production workshop. After detailed communication with the manufacturers regarding the actual conditions of the production lines, we made a customized pigging solutions to address their difficulties.
  • Optimizing pigging efficiency and minimizing production expenses： To achieve this, and given the dual need for pipeline cleaning and product recovery, we recommend using an one-piece pig. The pig can ensure superior scraping, maximize product residue removal, and reduce CIP cleaning cost, thereby saving cleaning agents and water.
  • Hyperfore independently developed pigging automation system utilizing Siemens PLC. The automated pigging system can be connected to the customer’s main control system via network cable, realizing seamless integration. When the pigging system is running, customers can remotely observe the production status of the production line and react quickly, with higher efficiency.
  • Following successful installation and commissioning, Hyperfore’s engineers provided technical training to operators,  ensuring that they could fully grasp the system’s functionality and were proficient in safe operation, guaranteeing worry-free after-sales support.
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SpecificationValueSpecificationValue
Unit price per literProduct volume per meter of pipe0.97L
Recovering Rate95%Total product volume of 30 meter pipe29.1L
Pipe diameterISO 2inchRecovered product volume every 2 days28.8L
Pigging Pipe length280 metersRecovered product volume per month432L
Pigging frequencytwice a dayAmount saved per month$9362
Pigging times per month25 timesCost saving in sewage disposal per month$800
Total savings per month$10162

Company Profile

Hyperfore is a professional sanitary pigging systems and solutions supplier. We are sauce factory for sanitary pigging systems manufacturing. We boast rich experience of delivering high-quality turnkey pigging projects. Our dedicated engineering team can offer tailored pigging solutions including: pigging equipment and products, pigging process design, automation control, commissioning, installation and guidance, remote technical support, operating training.

Hyperfore has a proven track record of implementing successful pigging projects for both domestic and international clients, covering a wide range of industries. The pigging system applications include:dairy, candy, chocolate, drinks, alcoholics, household liquids, toothpaste, chemicals, pharmaceuticals, lithium battery slurry, paints and coatings, pigments and so on.

Our factory occupies an area of 2000 square meters, divided into four sections. The manufacturing workshop is equipped with advanced machineries, the assembling and testing workshop ensures high product quality, the warehouse is well organized to ensure optional storage and efficient logistics, and our office area is spacious and modern.

Our skilled team is mainly composed of experienced engineers, automation engineers, process engineers, installation engineers, mechanical engineers, purchasing engineers and so on. They have a proven track record in pigging system and liquid transfer engineering, and their extensive experience brings expertise to every project.

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Our Advantages

Source
Factory

Customized
Solutions

Seamless
Integration

Modular
Design

Cost
Effective

High
Quality

Food
Approved

Robust
Reliable

Efficient
Logistics

Tailored
Service

Why Choose Hyperfore?

  • We are one of the most professional pipeline pigging companies. We offer a full line of pigging products, including pigging systems, pig launcher and receiver, pipe cleaning pigs, special piggable valves, piggable manifolds, pig trackers, piggable pipes and fittings, pigging automation, pigging solutions and much more.
  • Our pigging systems are high quality and designed for long service term, the investment recovery cycle is short, only requiring a few months.
  • Our team is mainly composed of skilled engineers, they are professional in pigging system and liquid transfer engineering projects.
  • Our proven pigging solutions and pigging applications cover many industries, such as chemicals, pharmaceuticals, paints, coatings ,dye, food, sauce, dairy, beverage, candy, liquid detergent, shampoo, toothpaste, and so on.
  • Hyperfore has extensive experience in pigging solutions. We have successfully implemented many high-quality pigging projects for both domestic and international clients.
  • We provide high levels of pipeline pigging(cleaning) services, covering pipeline cleaning services, installation and commissioning, on site and remote technical guidance and support, operation training, trouble shooting and spare parts, We always respond quickly and resolved things fast.

Certificates

As a professional sanitary pigging system and solutions supplier, we posses necessary certifications to meet different industry standard.

FDA Certificate
SGS Certificate
Phthalate-free Certificate
ISO9001 Certificate
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Pipeline Pigging FAQ

Yes. A sanitary pigging systems allow to recover valuable liquid products out of production line. These products include shampoo , cosmetics, detergent, cleaners and so on.

The main benefits of using pigging system in household cleaners industry are as following: increasing output, increasing profit, reducing waste, reducing pipeline cleaning cost, saving time , and environment sustainability.

Pigging systems utilize an elastic projectile called a pig to clean the pipeline.  

As the pig travels through the pipe, the pig can scrape off the residue shampoo from the pipe inner wall and push it to the storage tank for reuse. The pigging process saves time and minimizes water consuming for shampoo pipeline cleaning. So pigging systems can reduce waste and improve efficiency for shampoo production. 

A piggable paint system is a paint production line that is equipped with a pigging system. As a result, the paint pipeline can be pigged and the residue paint can be recovered.

1. Enhanced Product Recovery and Reduced Waste:

  • Pigging: The pipeline pig effectively scrapes and recovers residual toothpaste from the pipeline, reducing product loss. This recovered product can often be reused, largely reducing waste.
  • Traditional method: Traditional methods, like flushing with water, often leads to substantial waste.

2. Significant Water and Resource Savings:

  • Pigging: Requires minimal amounts of water or cleaning solutions, as the pig physically removes the product.   
  • Traditional method: Relies on large amount of water and cleaning agents, increasing water consumption and wastewater treatment costs.